Overview of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite are non-metallic substances designed to withstand extreme temperatures exceeding 1,000°C, along with harsh chemical and physical stresses. They are essential for the inner linings of industrial furnaces, kilns, reactors, and incinerators, providing critical thermal insulation and structural integrity in processes ranging from metal and glass manufacturing to power generation.

Features of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

• High-Temperature Resistance: Maintain structural strength and stability at temperatures often exceeding 1500°C.

• Excellent Thermal Shock Resistance: Withstand rapid heating and cooling cycles without cracking or spalling.

• Chemical Inertness: Resist corrosion and degradation from slags, molten metals, and acidic or basic environments.

• High Mechanical Strength: Possess considerable load-bearing capacity at operating temperatures.

• Low Thermal Conductivity: Provide effective insulation to improve energy efficiency and protect furnace structures.

• Abrasion Resistance: Withstand erosion from solid materials and gas flows.

Specification of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

This product is calcined bauxite. It is specifically for rotary kilns. You utilize it for casting refractory linings. The primary part is bauxite. It has actually been calcined. Calcining means warming it at high temperatures. This procedure eliminates dampness. It likewise gets rid of unstable impurities. The alumina web content is high. It varies from 85% to 88%. Alumina offers the product its stamina. It also offers it outstanding heat resistance. This high alumina degree is essential. It makes certain great performance under severe heat.

The raw product is thoroughly chosen. It is smashed and ground. After that it goes through calcination. The calcination temperature level is managed exactly. This guarantees secure material buildings. The resulting item is very dense. It has low porosity. Low porosity means much less warm escapes. It likewise boosts resistance to chemical assault. Hot gases and liquified materials in kilns are hostile. This material stands up to them well.

This spreading material supplies high refractoriness. Refractoriness means it can handle really heats. It doesn’t thaw easily. It likewise has great volume security. Quantity security means it does not reduce or expand much when heated or cooled. This avoids splitting. Thermal shock resistance is another benefit. The lining can handle rapid temperature modifications. This occurs throughout kiln start-ups and closures. Abrasion resistance is strong also. Moving materials inside the kiln reason wear. This product withstands that wear efficiently.

It is applied using a castable technique. You mix it with water. After that you put or pump it right into area. This makes installment reasonably straightforward. It forms a strong, monolithic lining. Monolithic suggests it’s one solid item. There are no joints. This minimizes powerlessness. It is perfect for lining rotary kilns. Rotating kilns are made use of in cement production. They are additionally utilized in lime production. Various other high-temperature processing markets use them also. The product does well in the burning area. This is the best component of the kiln. It additionally performs well in shift zones. These zones experience heavy wear.

Applications of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

This product is calcined bauxite. It’s refined at high temperatures, particularly 85-88% purity. The main ingredient is bauxite ore. We utilize rotating kilns to calcine it. Calcining means heating it extremely. This step removes moisture. It also repels volatile elements. The procedure changes the bauxite’s framework. It makes the material much harder. It additionally makes it denser. The result is a very stable item. It obtains superb refractory top qualities. Refractory indicates it holds up against severe warm.

This calcined bauxite is type in making refractory castables. Castables are like special concrete. They are mixed with water. They are put or pumped into place. They set to form cellular linings. These linings safeguard devices from warmth. The high alumina content is important. Alumina resists warmth quite possibly. It aids the lining sustain high temperatures. It prevents melting or softening. The material additionally resists chemical strike. Warm gases and slags don’t easily damage it. It remains solid under challenging conditions.

Home builders use this castable material extensively. It prevails in iron and steel plants. It lines blast heaters effectively. It additionally lines ladles and torpedo vehicles. Concrete factories depend on it as well. It protects rotating kiln zones. These zones face the most popular flames. Non-ferrous metal smelters need it. It lines heating systems for copper or light weight aluminum. Power stations utilize it in boilers. It helps line incinerators securely. It works well in petrochemical heaters.

The rotary kiln calcination is important. It makes certain regular top quality. Every set carries out accurately. The product bonds well in the castable mix. It holds together under thermal tension. It provides good quantity security. The cellular lining doesn’t break conveniently during heating or cooling. This decreases upkeep downtime. Plants need dependable linings. This product offers that reliability. It handles thermal cycling well. Regular heating and cooling cycles do not wreck it. It supports long life span. Factories obtain good worth from it.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

Here’s what you need to know about Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite.

What is this material? It is a special fire-resistant mixture. It uses high-grade calcined bauxite. This bauxite is heated to very high temperatures in a rotary kiln. The main goal is lining the hot parts inside rotary kilns.

Why choose this specific material? Its big strength is lasting a long time. It handles extreme heat very well. It fights off damage from chemicals. It resists wear from constant use. These features are vital for rotary kilns. Kilns operate under tough conditions.

How is it installed? You cast it into place. You mix it with water first. Then you pour or pump it where needed. It sets hard. It forms a solid, protective lining inside the kiln. This method works for complex shapes.

What temperature can it handle? It withstands very high heat. It performs well above 1700°C (3092°F). This makes it suitable for the hottest zones. It protects the kiln structure.

Is it cost-effective? Yes, it offers good value long-term. It lasts much longer than cheaper options. This reduces how often you need repairs. It cuts down on kiln downtime. You save money over time.