Overview of Factory Design Customize 92%~99% Silicon Nitride Ceramic Ball Used in The Chemical Industry

Factory Design Customize 92%~99% Silicon Nitride Ceramic Ball Used in The Chemical Industry is a high-performance advanced ceramic renowned for its exceptional combination of thermal shock resistance, high strength, toughness, and excellent wear and corrosion resistance. It is a material of choice for demanding applications across various industries, from automotive and aerospace to industrial and medical.

Features of Factory Design Customize 92%~99% Silicon Nitride Ceramic Ball Used in The Chemical Industry

l Excellent Thermal Shock Resistance: Withstands rapid temperature changes without cracking.

l High Strength & Hardness: Maintains mechanical properties at both room and elevated temperatures.

l Good Fracture Toughness: Superior to many other technical ceramics, providing better resistance to chipping and breakage.

l Low Density & Lightweight: Significantly lighter than steel and many metals.

l Wear & Corrosion Resistance: Ideal for components exposed to abrasive and corrosive environments.

l Electrical Insulation: Offers good dielectric properties.

 

Specification of Factory Design Customize 92%~99% Silicon Nitride Ceramic Ball Used in The Chemical Industry

Silicon nitride ceramic balls are important in the chemical industry. They offer special performance. The material is mainly silicon nitride. Purity ranges from 92% to 99%. This high purity ensures consistent quality. It handles strong acids and bases well. These balls resist corrosion very effectively. Ordinary metals often fail here. Long service life results.

The density is high. It is about 3.2 grams per cubic centimeter. This makes the balls strong. They are very hard. Hardness measures HRA 80 to 90. This hardness prevents wear. Abrasion resistance is excellent. The balls keep their shape under load. Surface finish is extremely smooth. This reduces friction significantly. Less friction means less energy loss. Efficiency improves.

These ceramic balls handle high temperatures. They work well up to 1200 degrees Celsius. Thermal shock resistance is good. Sudden temperature changes cause less cracking. Strength remains high when hot. This is vital for chemical processes. Many processes involve heat.

Mechanical strength is impressive. Bending strength is high. Compressive strength is also high. The balls resist breaking under pressure. Impact resistance is better than many ceramics. They survive harsh conditions. Reliability increases.

Manufacturers use special pressing methods. Isostatic pressing is common. This ensures uniform density. Sintering at high temperatures makes the structure dense. The result is a strong, reliable ball. Precision grinding achieves exact sizes. Roundness is very accurate. Smooth surfaces are guaranteed.

Chemical plants use these balls in pumps. They are good in valves. Bearings in mixers benefit. Agitators see less wear. Centrifuges operate longer. The balls handle slurries well. Abrasive fluids cause less damage. Maintenance costs decrease. Production uptime increases. Performance is reliable.

Applications of Factory Design Customize 92%~99% Silicon Nitride Ceramic Ball Used in The Chemical Industry

Factory design customizes silicon nitride ceramic balls. These balls range from 92% to 99% silicon nitride. This material is very hard. It resists wear extremely well. This toughness is vital in the chemical industry. Machines face harsh chemicals daily. Acids, alkalis, solvents attack many materials. Silicon nitride balls withstand this corrosion. They do not rust or degrade easily. This makes pumps and valves last much longer. Downtime for repairs drops significantly.

The surface of these ceramic balls is incredibly smooth. This smoothness reduces friction drastically. Bearings using them spin freely. Less friction means less heat builds up. Equipment runs cooler and more efficiently. Energy costs go down. Seals experience less wear too. Leaks become less frequent. This protects workers and the environment.

Silicon nitride is non-metallic. It does not react with most chemicals. This inert nature is crucial. It prevents contamination of sensitive chemical products. Pure pharmaceuticals or fine chemicals stay pure. Metal particles cannot enter the process. Product quality and consistency improve. Cleanliness standards are easier to meet.

These balls handle high loads. They maintain strength at elevated temperatures. Chemical processes often involve heat and pressure. Bearings and valves need reliable components. Customized silicon nitride balls deliver this reliability. They fit precisely into factory equipment designs. Flow meters use them for accurate measurement. Control valves rely on their stable performance. Mixing equipment benefits from their durability. The balls keep machinery running smoothly under tough conditions. Production lines stay operational longer. Maintenance needs decrease.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Factory Design Customize 92%~99% Silicon Nitride Ceramic Ball Used in The Chemical Industry

Here are five common questions about our factory design customizable silicon nitride ceramic balls (92%-99%) for the chemical industry:

Why choose silicon nitride ceramic balls for chemical processes? These balls resist almost all harsh chemicals. Acids, alkalis, solvents don’t damage them. This prevents contamination. It keeps your process clean. Metal balls corrode. They introduce impurities. Silicon nitride solves this problem.

How long do these ceramic balls last compared to metal? They last much longer. Their extreme hardness fights wear. Chemical attack doesn’t happen. You get years more service. You replace them less often. This cuts your costs significantly. Downtime reduces too.

Can they handle the high temperatures in reactors? Absolutely. They tolerate intense heat. Temperatures over 1000°C are fine. Thermal shock resistance is excellent. Sudden temperature changes won’t crack them. This reliability is vital in demanding chemical operations.

What customization options does your factory offer? We make balls to your exact needs. Specify the size you require. Diameters from very small to large are possible. We achieve high precision. Surface finish is tailored. We meet your specific purity level request (92%-99%). Tell us your application. We adjust the properties.

Do your balls meet safety standards? Yes. Quality control is strict. We test every batch. Material purity is guaranteed. Performance under chemical exposure is verified. We follow industry safety regulations. You get dependable, certified components. This protects your equipment and personnel.