Overview of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter ceramics are a class of ultra-high-performance materials known for their exceptional thermal conductivity, outstanding mechanical properties, and superior chemical stability. They excel in the most demanding environments involving extreme temperatures, wear, and corrosive agents. This combination of properties makes SiC ceramics indispensable for advanced applications in aerospace, energy, automotive, and industrial processing.

Features of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

• Exceptional Thermal Conductivity: Facilitates excellent heat dissipation, outperforming many metals and most other ceramics.

• High-Temperature Strength: Maintains remarkable mechanical strength and creep resistance at temperatures up to 1650°C.

• Superior Wear & Abrasion Resistance: Offers extreme hardness, making it ideal for wear-prone components like seals, nozzles, and liners.

• Excellent Chemical Inertness: Highly resistant to oxidation and attack by acids, alkalis, and molten metals.

• High Thermal Shock Resistance: Withstands rapid temperature changes without cracking or degrading.

• Semiconductor Properties: Used extensively in high-power, high-frequency electronic devices.

Specification of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

Right here’s the requirements for our 10ppi, 20ppi, and 30ppi Honeycomb Foundry Refractory Product Industrial Porcelain Silicon Carbide Foam Filter. This filter cleans up liquified steel in spreading. It eliminates undesirable particles like slag, oxides, and incorporations. This causes higher quality cast components.

The filter is made from silicon carbide ceramic foam. Silicon carbide provides superb high temperature resistance. It withstands the extreme heat of liquified light weight aluminum, iron, copper alloys, and a lot more. The material is extremely strong mechanically. It takes care of the flow pressure and weight of the steel. Silicon carbide resists thermal shock. Unexpected temperature adjustments will not crack it conveniently. It is chemically steady. The liquified steel does not respond terribly with it.

The framework is a three-dimensional open-cell foam. It appears like a honeycomb. This layout develops many twisting paths for the steel to flow with. Particles get entraped inside the foam network. The filter porosity is measured in pores per inch (PPI).

We offer 3 main PPI grades:
10 PPI: This is a crude filter. It removes large contaminations. Use it for less critical applications or where high circulation prices are needed.
20 PPI: This is the requirement, most usual quality. It supplies a great balance. It traps medium-sized particles efficiently. Flow rates remain sensible for many factory work.
30 PPI: This is a fine filter. It catches really little inclusions. Utilize it for precision spreadings demanding premium surface area coating and interior stability.

The filter shape is typically a square or rectangle. Typical dimensions resemble 50x50mm, 75x75mm, or 100x100mm. Density is normally around 22mm or 25mm. Personalized dimensions are possible. The filter matches eviction system of the mold and mildew. Place it just before the metal gets in the mold and mildew tooth cavity.

Making use of these filters brings real advantages. You get cleaner castings. Surface defects lower significantly. Interior porosity problems are decreased. Mechanical properties often enhance. Less revamp or ditch conserves money. Manufacturing efficiency increases. Select the PPI based on the metal kind, casting size, and the high quality degree you need.

Applications of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

These honeycomb ceramic foam filters trap contaminations in molten metal. They are made from silicon carbide. This material takes care of extreme warm. Factories utilize them to clean fluid metal prior to casting. Various pore sizes fit different requirements. The pore matter is determined in ppi. Pores per inch.

10ppi filters have large openings. They remove large pieces of slag and dross first. This is the initial cleaning action. It protects better filters downstream. It catches big contaminations quickly. This saves money. Less damages happens to tools later on. Steel flow stays great.

20ppi filters are the center option. They catch smaller sized contaminations than 10ppi. Many shops use them alone for general spreading. They provide a great equilibrium. Great impurity removal and good metal flow rate. They work well for engine blocks, equipment components, pipelines. They are reputable and economical.

30ppi filters have the smallest pores. They remove tiny impurities. This is the finest cleansing level. It makes spreadings very strong and smooth. Surface coating boosts a whole lot. Crucial components require this. Aerospace elements, high-performance vehicle components, medical gadgets. It protects against little defects.

Silicon carbide foam is solid. It does not crack under thermal shock. It lasts long in the molten steel stream. It withstands chemical corrosion. The honeycomb form provides great deals of surface area. It catches more dirt successfully. Metal streams with evenly. Cleaner steel implies much better final products. Fewer declines. Much less machining required later on. Making use of the ideal ppi filter matters for high quality and expense.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

Here are 5 FAQs about 10ppi, 20ppi, 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filters:

What do the 10ppi, 20ppi, 30ppi numbers mean?
These numbers indicate the filter’s pore size. PPI stands for Pores Per Inch. A 10ppi filter has larger pores. A 30ppi filter has much smaller pores. The number tells you how fine the filtration is.

Which PPI filter should I choose for my metal casting?
The right PPI depends on your metal type and the amount of inclusions. Use 10ppi for very dirty metals or large particle removal. Use 20ppi for general purpose filtration. Use 30ppi for high-purity metals needing very fine filtration. Think about the metal quality you need.

Why is silicon carbide ceramic used for these filters?
Silicon carbide is extremely tough. It handles the high heat inside furnaces. It resists thermal shock well. It doesn’t crack easily when hot metal flows through it. This material lasts longer than alternatives. It provides reliable filtration.

How do I install these honeycomb foam filters?
Place the filter directly into the filter box or runner system. Make sure it fits snugly. Pre-heat the filter before pouring metal. This prevents thermal shock. Follow the specific instructions for your gating system design. Proper installation is critical for good results.

Are these silicon carbide filters expensive?
Silicon carbide filters cost more than cheaper clay-graphite filters. They offer significant savings long-term. They reduce metal waste by trapping more impurities. They last longer under tough conditions. This lowers your overall cost per casting. The initial investment pays off.