Overview of High-temperature ceramic fiber board, 1600°C polycrystalline mullite PCW ceramic fiber board

High-temperature ceramic fiber board, 1600°C polycrystalline mullite PCW ceramic fiber board is a lightweight, high-temperature insulation material composed primarily of alumina-silica. It is manufactured through a melting and spinning or blowing process, resulting in a flexible, wool-like textile. This material is engineered to provide exceptional thermal management, conserving energy and protecting equipment in extreme temperature environments across various industries.

Features of High-temperature ceramic fiber board, 1600°C polycrystalline mullite PCW ceramic fiber board

• Excellent Thermal Stability: Withstands continuous operating temperatures up to 1260°C (2300°F) and higher for certain grades, with minimal shrinkage.

• Low Thermal Conductivity: Provides highly efficient insulation, reducing heat loss and improving energy efficiency.

• Lightweight & Low Heat Storage: Offers low thermal mass, enabling rapid heat-up and cool-down cycles for improved process control and energy savings.

• Thermal Shock Resistance: Highly resistant to damage from rapid temperature changes.

• Excellent Flexibility & Resilience: Can be fabricated into blankets, boards, papers, and textiles to fit complex shapes and applications.

• Good Chemical Stability: Resists attack from most corrosive agents, except strong alkalis and hydrofluoric acid.

Specification of High-temperature ceramic fiber board, 1600°C polycrystalline mullite PCW ceramic fiber board

This high-temperature ceramic fiber board endures extreme heat. It handles temperatures approximately 1600 ° C (2912 ° F). The material is polycrystalline mullite fiber, called PCW. This board uses reliable thermal insulation popular industrial setups.

Its thickness is reduced. This makes the board light-weight and easy to manage throughout installation. Employees appreciate this attribute. The low thermal conductivity is a major advantage. Heat transfer slows down considerably. This efficiency lowers energy costs for heating systems and kilns.

The board possesses good compressive toughness. It sustains lots without collapsing. This strength stays stable even after lengthy direct exposure to high temperatures. The material withstands thermal shock very well. Quick temperature level modifications create very little damage. This durability prolongs the product’s service life.

Chemical stability is another key point. The PCW board resists assault from numerous harsh ambiences. Flue gases and liquified metals typically do not weaken it. This resistance makes sure constant efficiency with time.

Installation is straightforward. The board cuts easily using typical tools. Employees shape it to fit complicated heater linings or devices. Its flexibility simplifies the process.

This material excels in high-temperature zones. Typical applications consist of furnace backs, kiln cars and truck tops, and development joints. It serves well as backup insulation behind dense refractory bricks. Fire protection systems likewise use it successfully.

The PCW ceramic fiber board offers a long-lasting insulation remedy. It conserves power. It boosts safety and security. It lowers upkeep requirements. Industries like steel, glass, ceramics, and petrochemicals rely upon its efficiency.

Applications of High-temperature ceramic fiber board, 1600°C polycrystalline mullite PCW ceramic fiber board

High-temperature ceramic fiber boards deal with extreme warmth. The 1600 ° C polycrystalline mullite PCW ceramic fiber board is a top performer. Its unique structure supplies superb stability. This means it keeps its form and toughness at extremely high temperatures. It does not break conveniently under rapid temperature level adjustments. Industrial furnaces require this dependability.

This board shields warm extremely well. Its reduced thermal conductivity stops warmth running away. This saves considerable energy. Heating system cellular linings profit substantially. The heat stays inside where needed. Running expenses go down. Temperature control improves throughout the process.

The product holds up against rough conditions. It resists most chemicals and rust. This makes it secure for requiring settings. It works well in kilns firing ceramics or glass. It serves accurately in warm therapy heaters. Metal processing equipment uses it successfully. Petrochemical activators depend upon its stability.

Its light-weight nature is a major and also. Installation becomes much easier. Architectural assistance requirements are minimized. This lowers general job prices. Replacing heavy refractory brick is common. The board cuts weight drastically.

Fire safety is essential. This board acts as an efficient barrier. It assists include fires and stop spread. Fire resistant doors and wall surfaces utilize it. Essential tools security relies upon it. High-temperature gaskets and seals utilize it. Thermal barrier in aerospace applications need its efficiency.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High-temperature ceramic fiber board, 1600°C polycrystalline mullite PCW ceramic fiber board

Here are 5 FAQs for 1600°C Polycrystalline Mullite (PCW) Ceramic Fiber Board:

What is the maximum temperature this board can handle? This PCW board withstands temperatures up to 1600°C continuously. Short-term exposure to slightly higher heat is possible. Do not exceed 1600°C for long periods. This protects the board’s structure.

Where is this high-temperature board typically used? Use it in very hot industrial furnaces, kilns, and thermal processing equipment. It’s common in metal heat treatment, ceramic firing, and glass manufacturing. It insulates furnace linings, doors, and lids effectively. It shields components from extreme radiant heat.

How do I install this ceramic fiber board? Cut the board to the needed shape using standard woodworking tools. Wear gloves and a mask to avoid skin irritation from fibers. Fix the cut pieces in place using high-temperature cement or mechanical anchors. Ensure tight joints for the best insulation performance. Follow the furnace maker’s specific instructions.

Is this board safe to handle? Yes, but take precautions. The fibers can irritate skin and lungs. Always wear protective gloves and a dust mask when cutting or handling. Work in a well-ventilated area. Clean up dust immediately after installation. Once installed and heated, the fibers become less of a concern.

Why choose this over traditional refractory bricks? This board offers major advantages. It is much lighter than dense firebrick. This reduces the load on furnace structures. Its lower thermal conductivity provides superior insulation, saving significant energy. Installation is faster and simpler than laying bricks. It also offers excellent thermal shock resistance.