Overview of Customized Si3n4 Roller Silicon Nitride Ceramic Guide Wheel

Customized Si3n4 Roller Silicon Nitride Ceramic Guide Wheel is a high-performance advanced ceramic renowned for its exceptional combination of thermal shock resistance, high strength, toughness, and excellent wear and corrosion resistance. It is a material of choice for demanding applications across various industries, from automotive and aerospace to industrial and medical.

Features of Customized Si3n4 Roller Silicon Nitride Ceramic Guide Wheel

l Excellent Thermal Shock Resistance: Withstands rapid temperature changes without cracking.

l High Strength & Hardness: Maintains mechanical properties at both room and elevated temperatures.

l Good Fracture Toughness: Superior to many other technical ceramics, providing better resistance to chipping and breakage.

l Low Density & Lightweight: Significantly lighter than steel and many metals.

l Wear & Corrosion Resistance: Ideal for components exposed to abrasive and corrosive environments.

l Electrical Insulation: Offers good dielectric properties.

 

Specification of Customized Si3n4 Roller Silicon Nitride Ceramic Guide Wheel

Customized Si3N4 Rollers are precision guide wheels made from silicon nitride ceramic. We build these rollers for demanding industrial jobs. They offer outstanding toughness and reliability. Our rollers resist wear much better than metal parts. This means they last longer in tough conditions. We make them exactly to your needs. You tell us the size you require. We produce rollers in many diameters and widths. We also shape them specifically for your machine. Common shapes include flat, crowned, or grooved profiles. Surface finish is critical. We achieve very smooth surfaces to minimize friction. We also offer textured finishes for better grip when needed.

Silicon nitride ceramic is the key material. It provides exceptional hardness. This hardness stops abrasion effectively. The material handles high temperatures easily. It performs well over 1000°C. Thermal shock is not a problem. These rollers survive sudden temperature changes without cracking. They resist chemical attack too. Acids and alkalis generally don’t damage them. Electrical insulation is another benefit. They work safely in electrically sensitive areas.

The rollers run smoothly and quietly. They need very little lubrication. This reduces maintenance time and cost. Dust and debris don’t stick easily to the ceramic surface. Contamination issues decrease significantly. These properties cut downtime. Your production line keeps moving.

Our Si3N4 rollers fit many applications. They guide wire and cable perfectly in drawing machines. Steel mills use them for continuous casting lines. Glass manufacturing relies on them for furnace exits. They guide belts and threads reliably in textile machines. Semiconductor processing equipment needs their precision and cleanliness. Any high-wear, high-temperature guide job benefits.

Applications of Customized Si3n4 Roller Silicon Nitride Ceramic Guide Wheel

Custom Si3N4 rollers solve big problems in tough places. Factories get hot, wet, and full of wear. Standard metal parts fail fast here. Silicon nitride ceramic guide wheels handle it. They last much longer than metal. This saves money on replacements and stops production for fixes less often.

These wheels won’t wear down easily against abrasive stuff. They keep their shape for precise guiding. Heat is no problem either. They work fine in very hot areas where metal softens or warps. Sudden temperature changes won’t crack them. This is vital near furnaces or in cooling zones.

Corrosive chemicals splash around in many plants. Silicon nitride laughs at acids and alkalis. It won’t rust or corrode like steel. This makes them perfect for chemical processing or metal plating lines. The material is also an electrical insulator. Sparks won’t jump. This prevents short circuits near electrical equipment.

Steel mills use these rollers heavily. They guide hot slabs, strips, and wires. The heat and abrasion wreck standard rollers fast. Custom Si3N4 wheels endure it. Glass manufacturing needs them too. They guide molten glass sheets down the line. Extreme heat and abrasion demand this tough ceramic.

Semiconductor plants require ultra-clean, precise motion. Custom silicon nitride guide wheels deliver smooth, particle-free operation. They won’t contaminate sensitive wafers. Food processing uses them where washdowns happen. They resist corrosion from cleaning chemicals. Other tough jobs benefit also. Think high-temperature kilns, wire drawing machines, and continuous casting.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Customized Si3n4 Roller Silicon Nitride Ceramic Guide Wheel

Here are 5 FAQs about Customized Si3N4 Roller Silicon Nitride Ceramic Guide Wheel:

What makes silicon nitride guide wheels better than metal ones?
Silicon nitride is much harder. It resists wear far better. This means the wheels last much longer. They handle tough conditions without damage. You get less downtime and save money on replacements.

Can these wheels handle high heat?
Yes, silicon nitride handles heat very well. It stays strong even at very high temperatures. It doesn’t expand much with heat. This keeps things precise. It works reliably in hot processes like metalworking.

How precise are these custom wheels?
We make each wheel exactly to your needs. We control the size and shape very tightly. This gives you perfect fit and smooth operation. Precise wheels mean your process runs accurately. You get consistent results.

What custom options do you offer?
We change the size, bore, and surface finish. We can make special grooves or flanges. Tell us your machine and job. We design the wheel to fit perfectly and work best for you. We solve your specific problems.

Is maintenance difficult?
No, these wheels need almost no maintenance. Silicon nitride is very tough. It doesn’t wear down easily. It resists chemicals and corrosion. You install it and it runs reliably for a long time. This saves you time and effort.