Overview of Low Wear Rate Bn Customized Sagger Boron Nitride Ceramic

Low Wear Rate Bn Customized Sagger Boron Nitride Ceramic ceramics are a class of advanced technical ceramics, often referred to as “white graphite.” They are renowned for their unique combination of properties, including high thermal conductivity, excellent electrical insulation, and outstanding thermal shock resistance. Available in various forms such as hot-pressed solids, coatings, and composites, BN ceramics are critical in demanding applications across aerospace, electronics, and metallurgical industries.

Features of Low Wear Rate Bn Customized Sagger Boron Nitride Ceramic

• High Thermal Conductivity: Offers excellent heat dissipation, similar to metals, while maintaining electrical insulation.

• Excellent Thermal Shock Resistance: Withstands extreme and rapid temperature changes without cracking.

• Superior Electrical Insulation: Maintains high resistivity even at elevated temperatures.

• Low Dielectric Constant and Loss: Ideal for high-frequency and microwave applications.

• Good Chemical Inertness: Resists attack from most molten metals, slags, and salts.

• Non-wetting and Non-reactive: With many molten metals like aluminum and copper.

• High Temperature Stability: Can be used in inert or vacuum atmospheres up to 3000°C.

• Machinability: Can be precision-machined into complex shapes using conventional tools, unlike many other advanced ceramics.

Specifications of Low Wear Rate Bn Customized Sagger Boron Nitride Ceramic

This boron nitride ceramic sagger is built tough for demanding furnace jobs. Its standout feature is an extremely low wear rate. This means the sagger lasts much longer than common alternatives. You get more cycles and less downtime. This saves significant money over time.

The material is pure, hot-pressed hexagonal boron nitride (h-BN). This specific ceramic gives the sagger its unique strengths. It handles temperatures up to 1800°C in inert gas or vacuum. It also manages rapid heating and cooling very well. Thermal shock won’t crack it easily. This reliability is crucial for consistent production.

Chemical purity is extremely high. The sagger resists attack from most molten metals, salts, and glasses. Your sensitive materials stay uncontaminated. This purity is vital for high-value processes like semiconductor crystal growth or specialized metallurgy. The sagger protects your product.

We make these saggers to fit your exact furnace and parts. Tell us the size and shape you need. Common sizes range from 200x200x50mm to much larger pieces. We match your required dimensions precisely. This ensures perfect fit and optimal performance in your specific setup.

Surface finish is smooth. This minimizes sticking and makes cleaning easier between batches. The material is naturally lubricious. This reduces friction and wear even more. Machining is possible for complex features. We can drill holes or add grooves if your process needs them.

Strength is good for handling. The sagger withstands normal furnace loading. It maintains its shape under high heat. Its low thermal expansion keeps dimensions stable run after run. This stability is key for precision applications. Lead times for custom orders vary by size and complexity. Contact us for pricing and specific delivery schedules.

Applications of Low Wear Rate Bn Customized Sagger Boron Nitride Ceramic

Low wear rate BN customized sagger boron nitride ceramic is a special material for high-temperature processes. It’s made from very pure boron nitride powder. This ceramic is shaped into custom containers called saggers. These saggers hold materials during intense heating like sintering.

The key feature is its extremely low wear rate. The sagger material doesn’t scrape off easily. This means much less dust gets into your products. Contamination ruins quality. Low wear keeps your materials pure. This is vital for high-purity products.

This boron nitride ceramic handles extreme heat very well. It doesn’t crack when temperatures change fast. Thermal shock resistance is excellent. This makes the sagger last much longer. You save money on replacements. Downtime is reduced.

Chemical stability is another big plus. The ceramic doesn’t react with most molten metals or salts. It stays strong in corrosive atmospheres. Your materials stay safe inside. The sagger itself doesn’t break down. This reliability is crucial for consistent production.

Heat transfer is very even. The sagger heats uniformly. Your products get consistent treatment. This improves final product quality. You get fewer rejects. Production efficiency goes up.

Its low friction surface is helpful. Materials release easily after processing. Sticking is minimized. Cleaning is simpler. Handling is faster.

These saggers work well in many demanding applications. They are perfect for sintering advanced ceramics. Electronic components need this purity. Powder metallurgy processes rely on them. Firing lithium battery materials requires this stability. Rare earth element processing uses them. Metal heat treatment benefits from their performance. Jewelry manufacturing also uses these saggers.

Customization is important. Saggers are made to fit specific furnace sizes and shapes. They hold your parts exactly right. This optimizes space and heat flow. You get the best results for your unique setup.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Low Wear Rate Bn Customized Sagger Boron Nitride Ceramic

What is a low wear rate BN sagger?
It’s a custom container made from boron nitride ceramic. We shape it for holding materials during high-temperature processes. People use it mainly in kilns or furnaces. Its special feature is resisting wear exceptionally well. This means it lasts much longer than standard options.

Why does it have such low wear?
Boron nitride ceramic is the key material. It has a naturally slippery surface. This reduces friction against other surfaces dramatically. Less friction means less material gets rubbed away. The ceramic structure is also very hard and stable under heat. These properties combine to minimize wear effectively.

Can you make any shape needed?
Yes, we specialize in custom designs. Tell us the exact dimensions your process requires. We consider the part size, stacking needs, and furnace conditions. Our production adapts to create the precise shape you need. This ensures a perfect fit for your specific application.

How long will it last compared to others?
Expect significantly longer service life. Standard alumina or silicon carbide saggers wear out faster. Our BN saggers withstand many more heating and cooling cycles. They resist cracking and degradation much better. This reduces how often you need replacements, saving downtime and cost.

Is the higher cost worth it?
The initial price is higher than standard saggers. But the long-term savings are substantial. You buy far fewer replacements over time. Less downtime for changing saggers improves production efficiency. Reduced contamination risk protects your product quality. The overall value proves excellent for demanding applications.