Overview of Industrial Fireproof Flexible Insulation, Asbestos-Free, High-Temperature Stable Ceramic Fiber Rolls

Industrial Fireproof Flexible Insulation, Asbestos-Free, High-Temperature Stable Ceramic Fiber Rolls is a lightweight, high-temperature insulation material composed primarily of alumina-silica. It is manufactured through a melting and spinning or blowing process, resulting in a flexible, wool-like textile. This material is engineered to provide exceptional thermal management, conserving energy and protecting equipment in extreme temperature environments across various industries.

Features of Industrial Fireproof Flexible Insulation, Asbestos-Free, High-Temperature Stable Ceramic Fiber Rolls

• Excellent Thermal Stability: Withstands continuous operating temperatures up to 1260°C (2300°F) and higher for certain grades, with minimal shrinkage.

• Low Thermal Conductivity: Provides highly efficient insulation, reducing heat loss and improving energy efficiency.

• Lightweight & Low Heat Storage: Offers low thermal mass, enabling rapid heat-up and cool-down cycles for improved process control and energy savings.

• Thermal Shock Resistance: Highly resistant to damage from rapid temperature changes.

• Excellent Flexibility & Resilience: Can be fabricated into blankets, boards, papers, and textiles to fit complex shapes and applications.

• Good Chemical Stability: Resists attack from most corrosive agents, except strong alkalis and hydrofluoric acid.

Specification of Industrial Fireproof Flexible Insulation, Asbestos-Free, High-Temperature Stable Ceramic Fiber Rolls

This industrial fireproof flexible insulation is made from ceramic fibers. It is completely asbestos-free. That means it is safe for workers to handle and install. These ceramic fiber rolls can handle very high temperatures. They are stable up to 2300°F (1260°C). This makes them perfect for extreme heat environments. They resist thermal shock well. This insulation is very lightweight. It has low thermal conductivity. This helps stop heat from escaping or entering areas. It saves energy and improves safety. The material is strong yet flexible. You can cut it easily with simple tools. It conforms well to pipes, ducts, and equipment shapes. This provides good coverage and seals gaps. It comes in different thicknesses. Common sizes are 1/2 inch, 1 inch, and 2 inches. You can choose the right thickness for your needs. The density is usually around 8 pounds per cubic foot. This balances insulation value and flexibility. Rolls are often 24 inches wide. The length is typically 25 feet. This makes installation straightforward. The ceramic fiber is white or off-white. It looks clean and professional. It stays strong after repeated heating and cooling cycles. It does not break down easily. Use it in furnaces, kilns, boilers, and ovens. It works well for expansion joints too. The material is chemically stable. It resists most acids and alkalis. It does not burn or support combustion. Always follow safety guidelines when handling ceramic fiber. Wear gloves and a mask during installation.

Applications of Industrial Fireproof Flexible Insulation, Asbestos-Free, High-Temperature Stable Ceramic Fiber Rolls

Industrial fireproof flexible insulation matters a lot. It keeps things safe and saves money. Asbestos-free ceramic fiber rolls are a top choice. They handle very high heat without melting or burning. This makes them perfect for tough industrial jobs. Workers need protection from burns. Equipment needs protection from extreme temperatures.

Factories use these rolls around furnaces. The intense heat inside furnaces escapes easily. This wastes energy and drives up costs. Wrapping the furnace with ceramic fiber rolls traps the heat inside. Less heat escapes, so less fuel is needed. This cuts energy bills significantly. Also, the rolls shield workers from the furnace’s hot exterior. This reduces burn risks.

Boilers also benefit greatly. Boilers produce steam for power or heating. Keeping the steam hot is crucial. Insulation loss means the boiler works harder. Applying ceramic fiber rolls to the boiler shell prevents heat loss. The steam stays hotter, longer. Efficiency improves. Fuel consumption drops. The flexible rolls conform to the boiler’s shape easily. They cover curves and joints well.

Pipes carrying hot gases or liquids need insulation too. Uninsulated pipes lose heat fast. This can affect processes down the line. Ceramic fiber rolls wrap tightly around pipes. They provide a constant thermal barrier. Heat stays inside the pipe where it belongs. This ensures consistent temperatures for the process. It also protects people working near the pipes.

Kilns in ceramics or metal treatment require stable temperatures. Temperature fluctuations ruin products. Insulating kiln walls with these rolls provides stability. The rolls resist the high firing temperatures reliably. They help maintain an even heat inside the kiln. This leads to better product quality and fewer rejects.

Welding areas generate sparks and high heat. Sparks can ignite nearby materials. Installing ceramic fiber rolls as welding curtains is smart. The rolls act as a fire barrier. They stop sparks from spreading. This protects nearby equipment and materials. It enhances workshop safety.

Repairing existing insulation is common. Old insulation often cracks or falls off. Ceramic fiber rolls are easy to cut and install. Workers can quickly replace damaged sections. This minimizes downtime. Production keeps moving. The flexibility allows for repairs in tight spaces.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Industrial Fireproof Flexible Insulation, Asbestos-Free, High-Temperature Stable Ceramic Fiber Rolls

What is industrial fireproof flexible insulation? This insulation is made from ceramic fiber. It comes in rolls. It protects equipment from high heat. People use it in factories, power plants, refineries. It stops heat loss. It keeps workers safe from hot surfaces.

Why is it asbestos-free? Older insulation sometimes contained asbestos. Asbestos is dangerous. It causes health problems. This new material uses ceramic fibers. These fibers are safe. They don’t cause lung diseases like asbestos did. It’s a modern, safer choice.

How hot can it handle? This insulation handles very high temperatures. It stays stable up to 2300 degrees Fahrenheit. It won’t melt or catch fire easily. It protects pipes, boilers, furnaces. It keeps working even in extreme heat. It lasts a long time.

How do you install it? Installing it is straightforward. You cut the roll to size. You wrap it around pipes, ducts, or equipment. You secure it with wire or special tape. You can bend it easily. It fits tight curves well. It forms a good heat barrier.

Is it safe to touch? The insulation itself is safe. The ceramic fibers are bound together. They don’t become airborne easily during handling. Always follow safe handling practices. Wear gloves to avoid skin irritation. Wear a mask when cutting it.