Overview of Refractory Calcium Stabilized Zirconia Firing Setter Ceramic Slab for Burning

Refractory Calcium Stabilized Zirconia Firing Setter Ceramic Slab for Burning are high-performance advanced materials renowned for their exceptional mechanical strength, toughness, and wear resistance. Often called “ceramic steel,” they undergo a phase transformation mechanism that inhibits crack propagation. This makes them a superior choice for demanding industrial, medical, and technical applications where reliability and longevity are critical.

Features of Refractory Calcium Stabilized Zirconia Firing Setter Ceramic Slab for Burning

• High Strength & Toughness: Possesses exceptional fracture toughness and flexural strength, far exceeding that of other advanced ceramics.

• Excellent Wear Resistance: Ideal for components subject to friction and abrasion, ensuring a long service life.

• Biocompatibility: Certified biocompatibility makes it a premier material for dental restorations (e.g., crowns, bridges) and surgical implants.

• Low Thermal Conductivity: Exhibits excellent thermal insulation properties.

• Chemical Inertness: Highly resistant to corrosion by various acids, alkalis, and other aggressive substances.

• Aesthetic Quality: Can be manufactured in a bright, white color that closely mimics the natural appearance of teeth.

Specification of Refractory Calcium Stabilized Zirconia Firing Setter Ceramic Slab for Burning

This product is a firing setter slab made from ceramic. It is specifically designed for high-temperature burning processes. The material is zirconia. This zirconia is stabilized with calcium oxide. This stabilization is crucial. It prevents unwanted changes to the material’s crystal structure. These changes can happen under extreme heat. The slab acts as a stable platform. You place ceramic pieces or other materials onto it before firing inside a kiln. Its main job is to support these items during the intense heating. This prevents warping or sticking. The slab itself withstands very high temperatures. It handles heat up to 1500 degrees Celsius easily. This makes it suitable for firing advanced ceramics. It also works well for technical ceramics and similar high-heat applications. The slab offers excellent chemical resistance. It does not react easily with common glazes or materials. This inert nature prevents contamination. Your fired products stay clean and pure. Its thermal shock resistance is another key benefit. The slab can handle sudden temperature changes without cracking. This durability is important. It ensures reliable performance over many firing cycles. The structure is dense. This density minimizes porosity. Less porosity means the slab absorbs fewer contaminants. It also contributes to overall strength. The surface is very flat and smooth. This precision is vital. It provides consistent contact and support. Your products fire evenly. You can reuse this slab many times. It maintains its shape and properties cycle after cycle. This reusability makes it a cost-effective choice. It reduces the need for frequent replacements. The slab is strong and durable. It resists wear and tear. Its high refractoriness protects kiln furniture. It helps achieve better firing results.

Applications of Refractory Calcium Stabilized Zirconia Firing Setter Ceramic Slab for Burning

Refractory calcium stabilized zirconia firing setter slabs are essential for high temperature processes. These slabs hold items securely during firing in kilns. They withstand extreme heat without warping or breaking. This stability is critical for consistent results batch after batch. The material resists thermal shock very well. Sudden temperature changes do not crack these slabs. This reliability prevents costly damage to delicate products during firing cycles.

Manufacturers use these slabs extensively in ceramic production. They support pottery, tiles, and sanitaryware through intense firing. The slabs provide a perfectly flat, inert surface. This prevents any reaction between the setter and the ware. Glazes and decorations stay pristine. Electronics makers also rely on these setters. They fire sensitive components like capacitors and resistors safely. The zirconia slab ensures no contamination affects the electronic parts.

The chemical inertness of stabilized zirconia is a major advantage. It does not react with most materials fired on it. This purity is vital for advanced ceramics and technical products. These slabs are incredibly durable. They endure many firing cycles. This saves money over time. Companies avoid constantly replacing cheaper, less stable setters. The slabs maintain their shape and surface integrity. This leads to uniform heating and better quality finished goods. Industries value this dependability for mass production.

These setters offer a clear edge over other materials. Metal setters often oxidize or distort at high temperatures. Cheaper ceramic setters might crack or react with the ware. Calcium stabilized zirconia avoids these problems. It handles the toughest firing schedules. Investing in these slabs means fewer rejects and smoother operations. They are a smart choice for demanding industrial kiln applications.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

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T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Refractory Calcium Stabilized Zirconia Firing Setter Ceramic Slab for Burning

These zirconia setters are slabs for firing ceramics. They hold pieces during high heat processes. People call them setters or kiln furniture. They are made from zirconium dioxide. This material is stabilized with calcium oxide. That keeps the structure stable through heating and cooling. This prevents cracking or warping. These slabs are very dense and strong. They resist thermal shock well. Zirconia setters last much longer than other types. This saves money over time.

Zirconia is much better than other kiln furniture materials. Materials like cordierite or mullite wear out faster. They break down quicker under high heat. Zirconia setters handle much higher temperatures. They easily withstand temperatures above 1500°C. Some grades go even hotter. They stay stable and strong. They do not soften or warp. This keeps your fired pieces flat and true. You get consistent results batch after batch.

The calcium stabilization is key. Pure zirconia can change its crystal structure when heated or cooled. This change can cause big volume shifts. These shifts crack the material. Adding calcium oxide stops this change. It locks the zirconia in a stable cubic structure. This structure does not shift with temperature. So the setter slabs survive thousands of heating cycles. They stay dimensionally stable. Your products fire correctly every time.

Many industries use these setters. They are vital for firing technical ceramics. Think of things like spark plugs or oxygen sensors. Electronics companies use them for capacitors and resistors. They are also used for firing special porcelain. Jewelry makers use them for high-end zirconia pieces. Any process needing extreme heat and flatness uses them. They are essential for quality results.