EV Lithium Battery Thermal Runaway Protection Aerogel Battery Insulation Pad

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Overview of EV Lithium Battery Thermal Runaway Protection Aerogel Battery Insulation Pad

EV Lithium Battery Thermal Runaway Protection Aerogel Battery Insulation Pad is a synthetic porous ultralight material derived from a gel, in which the liquid component has been replaced with a gas. The result is a solid with extremely low density and low thermal conductivity, often nicknamed “frozen smoke.” Despite its fragile appearance, it can be engineered to be remarkably strong, holding the title of the world’s best insulating solid material.

Features of EV Lithium Battery Thermal Runaway Protection Aerogel Battery Insulation Pad

  • World’s Lowest Thermal Conductivity: Provides unparalleled insulation performance, far superior to traditional materials.

  • Extremely Low Density: One of the lightest solid materials known to man, with a composition of up to 99.8% air.

  • High Surface Area: Possesses an incredibly large internal surface area, making it valuable for filtration and absorption applications.

  • Versatile Composition: Can be made from various materials, including silica, carbon, and metal oxides, each with unique properties.

  • Exceptional Porosity: Its nanoporous structure is responsible for its outstanding insulating capabilities.

Specifications of EV Lithium Battery Thermal Runaway Protection Aerogel Battery Insulation Pad

Our EV lithium battery thermal runaway protection aerogel insulation pad stops dangerous battery fires. This pad makes use of sophisticated aerogel modern technology. Aerogel provides amazing warmth resistance. It guards battery cells from severe temperatures. This protection prevents thermal runaway events.

The insulation pad holds up against temperatures over 1200 levels Celsius. It keeps warm from spreading in between battery cells. This containment is vital for electric lorry security. The product itself does not ignite easily. It gives a reputable barrier versus flames.

This pad is exceptionally slim. Its low density saves important area in battery packs. Developers appreciate this space effectiveness. The pad is also very light-weight. It does not include much weight to the vehicle. This assists maintain great driving array.

The aerogel insulation pad is physically strong. It takes care of vibration and pressure inside the battery pack. The material stays efficient for the vehicle’s lifetime. It doesn’t damage down promptly. Lasting performance is ensured.

Setup is simple. The pad fits exactly in between battery cells. It incorporates smoothly into existing pack layouts. Many makers use this solution currently. It meets rigorous safety standards globally. Car manufacturers depend on this technology for their EVs.

The pad works with various lithium-ion battery types. It secures NMC, LFP, and other common chemistries. This makes it a flexible security element. Its main work is stopping thermal runaway. This straight boosts passenger safety. Trusted battery procedure is the result.

Electric automobiles, buses, and trucks all benefit. Fleet drivers seek this tried and tested protection. It minimizes fire threats considerably. Battery safety is non-negotiable. This aerogel pad delivers necessary safety.

Applications of EV Lithium Battery Thermal Runaway Protection Aerogel Battery Insulation Pad

Electric auto batteries are powerful but they carry threats. One huge danger is thermal runaway. Thermal runaway takes place when a battery cell overheats. This heat makes the following cell overheat also. The trouble spreads out extremely rapidly. It can cause fires or surges. Quiting this chain reaction is critical for safety. Aerogel battery insulation pads are created this task. They are thin sheets positioned in between battery cells or components. The key material is silica aerogel. Silica aerogel is primarily air caught in a strong framework. This structure blocks heat extremely well. Warm steps through solids quickly. Air is a bad heat conductor. Aerogel integrates these properties. It stops warm passing from one cell to its neighbor. This containment is important. It stops a solitary overheating cell from setting off others. The pads act like a fire obstacle within the battery pack. They are likewise highly fire immune themselves. This adds an additional layer of protection. Setting up the pads is straightforward. They suit existing battery pack layouts. They do not include much weight or mass. Making use of these insulation pads substantially boosts battery security. It minimizes the possibility of thermal runaway spreading. This protection offers auto makers and drivers better satisfaction. Dependable battery safety and security systems are essential for electrical cars. Aerogel insulation pads offer reliable thermal administration. They help guarantee more secure electric transportation.


Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.


Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.


Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of EV Lithium Battery Thermal Runaway Protection Aerogel Battery Insulation Pad

What is an EV lithium battery thermal runaway protection aerogel insulation pad?
It’s a special pad made to stop heat from spreading in electric vehicle batteries. The pad uses aerogel, which is a very light foam material. Aerogel blocks heat extremely well. This pad sits between the battery cells. If one cell overheats, the pad keeps the heat inside that cell. It stops the heat from reaching the other cells nearby. This helps prevent fires.

How does the aerogel insulation pad work?
The pad works because aerogel is a fantastic heat blocker. It doesn’t let heat pass through it easily. When a battery cell gets too hot, the pad traps that heat. It stops the heat from moving to the next cell. This breaks the chain reaction. It keeps a small problem from becoming a big fire. The pad is thin, so it fits easily inside the battery pack. It protects without taking up much space.

Why use aerogel instead of other materials?
Aerogel is much better at blocking heat than many other materials. Regular foam or fiberglass doesn’t work as well. Aerogel also handles very high temperatures. It won’t melt or catch fire itself. It stays effective even when things get extremely hot. Other materials might fail under those conditions. Aerogel provides stronger protection against thermal runaway events.

Where is the aerogel insulation pad placed?
You put the pad directly between the individual battery cells inside the pack. It acts like a barrier separating each cell from its neighbors. It can also be used as a layer between different modules within the larger battery system. The goal is to isolate any heat source immediately. Placement is critical for stopping heat spread quickly.

Does the pad meet safety standards?
Yes, the aerogel insulation pad passes important safety tests. It meets standards like UL 94 for not catching fire. It also handles high temperatures without degrading. These tests show the material is safe and reliable. Manufacturers use it because it helps their batteries pass safety certifications. It provides a proven layer of defense against thermal runaway.

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