Overview of Custom basalt fiber aerogel needle mat basalt felt basalt fiber non woven cloth

Custom basalt fiber aerogel needle mat basalt felt basalt fiber non woven cloth is a synthetic porous ultralight material derived from a gel, in which the liquid component has been replaced with a gas. The result is a solid with extremely low density and low thermal conductivity, often nicknamed “frozen smoke.” Despite its fragile appearance, it can be engineered to be remarkably strong, holding the title of the world’s best insulating solid material.

Features of Custom basalt fiber aerogel needle mat basalt felt basalt fiber non woven cloth

• World’s Lowest Thermal Conductivity: Provides unparalleled insulation performance, far superior to traditional materials.

• Extremely Low Density: One of the lightest solid materials known to man, with a composition of up to 99.8% air.

• High Surface Area: Possesses an incredibly large internal surface area, making it valuable for filtration and absorption applications.

• Versatile Composition: Can be made from various materials, including silica, carbon, and metal oxides, each with unique properties.

• Exceptional Porosity: Its nanoporous structure is responsible for its outstanding insulating capabilities.

Specifications of Custom basalt fiber aerogel needle mat basalt felt basalt fiber non woven cloth

This custom basalt fiber product combines basalt felt, aerogel, and needle mat technology. It’s a non-woven cloth designed for demanding thermal insulation. You get flexibility in key specifications.

Thickness options range widely. Choose from 0.5 millimeters up to 100 millimeters. Width is also customizable. It can be made from 100 millimeters wide to 2000 millimeters wide. This suits various project sizes.

Density is another variable. Available densities run from 30 kilograms per cubic meter to 200 kilograms per cubic meter. Higher density means greater strength. Lower density offers lighter weight. The choice depends on your insulation needs.

Thermal performance is exceptional. Expect thermal conductivity between 0.018 and 0.025 watts per meter Kelvin. Aerogel infusion significantly boosts this insulating power. The mat handles extreme temperatures well. It performs reliably from -260 degrees Celsius up to +1000 degrees Celsius.

Fire safety is inherent. Basalt fiber is naturally non-combustible. This mat achieves top fire ratings like A1 or A2. It won’t fuel flames. It won’t produce toxic smoke.

Durability matters. The needle-punched structure provides good mechanical strength. It resists tearing and puncturing reasonably well. Chemical resistance is also high. It withstands many acids, alkalis, and solvents. Moisture absorption is very low. This prevents performance loss in damp conditions. The material is inherently hydrophobic.

Customization extends beyond basic size and density. Discuss specific requirements like roll lengths, facing materials, or special coatings. We can tailor the product for unique applications.

Applications of Custom basalt fiber aerogel needle mat basalt felt basalt fiber non woven cloth

Custom basalt fiber aerogel needle mat, basalt felt, and basalt fiber non-woven cloth are advanced materials. They start as natural volcanic rock. This rock gets melted and spun into very thin fibers. These fibers are strong and handle heat extremely well. They resist fire naturally. They are also good for the environment. These materials offer unique solutions for tough jobs.

Builders use these basalt products widely for insulation. They keep heat inside buildings effectively. They stop cold bridges in walls and roofs. This saves significant energy. The materials withstand high temperatures without damage. They are perfect for insulating pipes and boilers in factories. They keep heat contained safely. Workers install them easily around complex shapes.

Factories benefit greatly from these materials. They protect sensitive equipment from intense heat. Machines run cooler and last longer. The mats shield workers from hot surfaces. This prevents burns. They dampen noise from loud industrial machinery too. This creates a safer, quieter workplace. Factories need reliable protection.

Car and truck makers use basalt fiber cloth inside engines and exhaust systems. It blocks heat from reaching other car parts. This protects plastics and electronics. It improves vehicle safety and performance. Airplane builders use it similarly. Weight is critical in planes. Basalt materials are strong yet very light. They insulate without adding bulk.

Fire safety is another major use. Basalt won’t burn. It doesn’t release toxic smoke. Firefighters’ gear often includes basalt layers. Buildings use it as fire barriers in walls and doors. It stops flames from spreading quickly. This gives people more time to escape. Safety is the priority here.

These versatile materials solve difficult insulation and protection problems. Their natural strength and heat resistance make them ideal for demanding applications. Industries rely on their consistent performance.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Custom basalt fiber aerogel needle mat basalt felt basalt fiber non woven cloth

Here are 5 common questions about our custom basalt fiber aerogel needle mat, basalt felt, and basalt fiber non-woven cloth:

What is this material exactly?
It’s fabric made from thin threads spun from melted volcanic basalt rock. We make it several ways. Needle-punched felt has fibers mechanically tangled together for thickness. Non-woven cloth layers fibers randomly bonded. The aerogel version adds tiny silica particles creating many trapped air pockets inside the basalt structure. This boosts insulation power significantly.

Why pick basalt fiber over other materials?
Basalt fiber offers special advantages. It handles extreme heat very well. It won’t catch fire. It resists strong chemicals and acids. It doesn’t rot or absorb water much. It’s strong for its weight. It insulates sound and heat effectively. It’s also made from natural rock, so it’s more eco-friendly than many synthetics. The aerogel type gives much better insulation than regular basalt felt alone.

Can you make it exactly how I need it?
Yes, customization is key. We adjust thickness precisely. We offer different densities. We provide various widths and roll lengths. We can blend basalt with other fibers like glass or silica if needed. We apply special coatings for water resistance or extra strength. We tailor the aerogel content for specific insulation targets. Tell us your application requirements.

What are the most important specs I should check?
Focus on thickness first. Density matters greatly for performance. Check the maximum temperature it can handle continuously. Look at the thermal conductivity rating – lower numbers mean better insulation, especially vital for aerogel mats. Consider tensile strength if it needs to hold weight or resist pulling. Also verify fire safety ratings relevant to your industry.

Is it safe to handle and use?
Basalt fiber itself is inert and safe. It doesn’t release harmful gases. It doesn’t irritate skin like some mineral wools. Still, cutting or handling generates fine dust. Wear a dust mask and gloves. Work in ventilated areas. This is standard practice for any fibrous insulation material. The aerogel particles are safely contained within the basalt fiber matrix.