Overview of DIY xps board silica aerogel

DIY xps board silica aerogel is a synthetic porous ultralight material derived from a gel, in which the liquid component has been replaced with a gas. The result is a solid with extremely low density and low thermal conductivity, often nicknamed “frozen smoke.” Despite its fragile appearance, it can be engineered to be remarkably strong, holding the title of the world’s best insulating solid material.

Features of DIY xps board silica aerogel

• World’s Lowest Thermal Conductivity: Provides unparalleled insulation performance, far superior to traditional materials.

• Extremely Low Density: One of the lightest solid materials known to man, with a composition of up to 99.8% air.

• High Surface Area: Possesses an incredibly large internal surface area, making it valuable for filtration and absorption applications.

• Versatile Composition: Can be made from various materials, including silica, carbon, and metal oxides, each with unique properties.

• Exceptional Porosity: Its nanoporous structure is responsible for its outstanding insulating capabilities.

Specifications of DIY xps board silica aerogel

This do it yourself insulation set incorporates silica aerogel particles with common XPS foam board. You use the aerogel on your own onto the board surface area. The major objective is considerably far better thermal insulation. The vital requirements is the R-value. This R-value measures just how well the material quits warmth circulation. Anticipate an R-value in between R-8 and R-10 per inch of density. This efficiency is much higher than simple XPS foam alone.

The boards come in typical dimensions. Common densities are 1 inch and 2 inches. You pick based upon your insulation requires. The product likewise has an excellent fire ranking. It attains Class A fire resistance. This indicates it won’t easily ignite. It additionally slows flame spread significantly. Dampness resistance is another strength. Silica aerogel itself pushes back water. The XPS foam base is normally water-resistant too. This combination makes the board extremely immune to moisture damage. It will not rot or promote mold and mildew development.

The density of the finished board is necessary. It ranges from regarding 9 to 11 extra pounds per cubic foot. This thickness sustains the high R-value. It also ensures the board continues to be manageable. The surface area where you apply the aerogel needs preparation. You have to cleanse the XPS board extensively first. Any type of dust or grease stops the aerogel from sticking appropriately. Using the aerogel calls for care. Spread the particles uniformly throughout the board. Press them securely into the foam surface. Achieving complete protection is vital for constant insulation performance. Handle the completed boards very carefully. Stay clear of excessive flexing or impact. This shields the aerogel layer. The boards are inflexible. They reduced quickly with common tools like an utility blade or saw. This makes fitting them simpler during installation. Constantly use a dirt mask when managing the completely dry aerogel bits. This protects your lungs from fine dirt.

Applications of DIY xps board silica aerogel

DO IT YOURSELF XPS board silica aerogel supplies surprising effectiveness for home tasks. Its main stamina is excellent insulation. This material keeps warmth in incredibly well. It functions far better than conventional fiberglass or foam boards. Individuals use it to shield wall surfaces, attics, and basements. It fits comfortably into stud tooth cavities. It aids cut heating & cooling costs dramatically. The thin profile is a large and also. You obtain high insulation power without shedding much room area. Remodeling older homes benefits significantly from this.

It’s additionally fantastic for pipes and hot water heating units. Wrapping pipes protects against warm loss successfully. This keeps water hotter for longer. Protecting your hot water heater saves energy. The product manages high warmth safely. Fire danger is really reduced. Campers and van-lifers locate it helpful too. Lining vehicle wall surfaces or ceilings produces a more comfy space. It obstructs outside temperatures efficiently. This makes small living locations much more livable year-round.

Sound dampening is an additional benefit. Including panels behind wall surfaces or under floorings minimizes noise transfer. This creates quieter rooms inside your residence. Workshops become less loud areas. The material is remarkably light and very easy to take care of. Sufficing to dimension with straightforward tools is uncomplicated. Installment doesn’t need unique skills. You can glue it, staple it, or fit it tightly. Toughness is excellent. It does not work out or droop over time. Moisture resistance assists protect against mold development. This keeps your insulation functioning correctly for many years. DIY jobs come to be less complex and extra efficient with this functional insulation board.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of DIY xps board silica aerogel

What is DIY XPS board silica aerogel?
It’s a super-light insulation material you make yourself. You use common XPS foam boards. You soak them in a special solution. This transforms the foam’s structure. It becomes mostly air trapped in silica. This gives it excellent insulating power.

Why would I make this instead of buying insulation?
The main reason is the incredible thermal performance. Aerogel blocks heat transfer extremely well. DIY kits offer a much cheaper way to get this material. You control the process. It lets you create custom insulation panels for specific projects. It’s satisfying to build high-tech material yourself.

What do I need to prepare the XPS boards?
You start with standard extruded polystyrene foam boards. Cut them to your needed size and shape first. Then you need to clean them thoroughly. Any dust or grease prevents the solution from working right. Ensure the boards are completely dry before moving to the next step. Preparation is key for success.

How does the soaking process work?
You submerge the prepared XPS boards in a chemical bath. This bath is usually a mix of solvents and silica precursors. The exact recipe matters. Follow the kit instructions precisely. The boards need to soak for a specific time. This allows the solution to fully penetrate the foam. The solution replaces the foam’s plastic structure with a silica gel network. Patience is necessary here.

Is this process safe? What precautions are vital?
Safety is critical. You work with chemicals. Always wear nitrile gloves and safety glasses. Work in a very well-ventilated area. A garage with open doors is good. Avoid breathing any fumes. Some solvents are flammable. Keep them away from sparks or flames. Handle everything carefully. Dispose of waste properly according to local regulations. Protecting yourself is non-negotiable.