Overview of Fireproof material silica aerogel insulation pad in the field of new energy vehicles

Fireproof material silica aerogel insulation pad in the field of new energy vehicles is a synthetic porous ultralight material derived from a gel, in which the liquid component has been replaced with a gas. The result is a solid with extremely low density and low thermal conductivity, often nicknamed “frozen smoke.” Despite its fragile appearance, it can be engineered to be remarkably strong, holding the title of the world’s best insulating solid material.

Features of Fireproof material silica aerogel insulation pad in the field of new energy vehicles

• World’s Lowest Thermal Conductivity: Provides unparalleled insulation performance, far superior to traditional materials.

• Extremely Low Density: One of the lightest solid materials known to man, with a composition of up to 99.8% air.

• High Surface Area: Possesses an incredibly large internal surface area, making it valuable for filtration and absorption applications.

• Versatile Composition: Can be made from various materials, including silica, carbon, and metal oxides, each with unique properties.

• Exceptional Porosity: Its nanoporous structure is responsible for its outstanding insulating capabilities.

Specifications of Fireproof material silica aerogel insulation pad in the field of new energy vehicles

Silica aerogel insulation pads are important for new energy vehicle safety. They protect battery packs from extreme heat. This material handles very high temperatures. It withstands continuous heat above 650°C. Short exposure to even higher heat is possible. This performance protects the battery during thermal events. The core job is stopping heat transfer. Silica aerogel has very low thermal conductivity. Its value is typically below 0.020 W/m·K. This low number means heat moves slowly through the material. Batteries stay cooler longer. This buys critical time for safety systems. The pads come in various thicknesses. Common options are 2mm, 3mm, and 5mm. Thicker pads offer more insulation. Designers choose based on space and thermal needs. Fire resistance is a key feature. The material achieves UL94 V-0 rating. This is the highest plastic flammability standard. It means the material self-extinguishes quickly. Fire spreading is minimized. Chemical stability is excellent. The pads resist most acids and alkalis. They also handle oils and solvents well. This durability is vital in vehicle environments. Compression strength matters for installation. The pads maintain shape under pressure. They resist permanent crushing. This ensures consistent insulation performance over time. Flexibility allows fitting complex shapes. The pads bend to match battery contours. They install easily around cells and busbars. Good sealing improves overall thermal management. Silica aerogel pads are light. Their low density adds minimal weight. This is good for vehicle efficiency. Overall, they provide strong thermal protection. They enhance the safety and reliability of electric vehicle batteries.

Applications of Fireproof material silica aerogel insulation pad in the field of new energy vehicles

New energy vehicles need good insulation. Batteries and electrical parts must stay at the right temperature. Silica aerogel insulation pads help a lot here. This material is very light. It also doesn’t let heat pass through easily. That makes it perfect for electric cars.

One big use is protecting the battery pack. Batteries can get hot during charging or driving. They can also get too cold in winter. Silica aerogel pads wrap around the battery cells. This keeps the heat inside when it’s cold outside. It also stops too much heat from building up inside. This helps the battery last longer. It also makes the car safer.

Fire safety is crucial in electric cars. If a battery cell fails, it can get extremely hot. This heat can spread to other cells. Silica aerogel pads act as a strong barrier. They block the heat from moving between cells. This slows down or stops a fire from growing. It gives more time to handle the problem.

These pads help manage the car’s internal temperature too. They insulate pipes and parts carrying hot coolant. This keeps the heat where it’s needed. Less heat escapes into other areas of the car. The heating and cooling systems work better. The car uses less energy to stay warm or cool. Drivers get more range from their battery.

Silica aerogel is thin. It doesn’t take up much space. Designers can fit it easily into tight spots. The material is very durable. It lasts a long time even with vibration and changing temperatures.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Fireproof material silica aerogel insulation pad in the field of new energy vehicles

Silica aerogel insulation pads use silica aerogel. This material has very tiny pores. These pores trap air inside. Trapped air stops heat moving through. This makes silica aerogel a top insulator. It keeps heat in or keeps heat out effectively.

Silica aerogel resists fire because of its structure. Its base material is silica, like sand. Sand doesn’t burn easily. The tiny pores prevent heat from traveling fast. High heat is needed to damage it. This makes it good for stopping fire spread.

Silica aerogel pads beat common insulation. Common insulation might burn or melt. Silica aerogel won’t. It handles much higher temperatures safely. Its thinness is a big plus too. You get strong insulation without using much space. This saves room in tight vehicle spots.

In electric cars, these pads protect batteries. Batteries can get hot during use or charging. Too much heat is bad. Silica aerogel keeps battery temperatures stable. It also adds a fire barrier. If a battery cell catches fire, the pad helps contain it. This stops the fire reaching other cells.

Silica aerogel pads last a long time. They resist crushing forces well. Their structure stays intact under pressure. They handle big temperature changes without breaking down. They don’t absorb water either. Moisture doesn’t ruin their insulating power. This makes them reliable over the vehicle’s life.