Low Thermal Conductivity Insulation Aerogel Blanket For Automotive Batteries EV electric Vehicle Battery

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Overview of Low Thermal Conductivity Insulation Aerogel Blanket For Automotive Batteries EV electric Vehicle Battery

Low Thermal Conductivity Insulation Aerogel Blanket For Automotive Batteries EV electric Vehicle Battery is a synthetic porous ultralight material derived from a gel, in which the liquid component has been replaced with a gas. The result is a solid with extremely low density and low thermal conductivity, often nicknamed “frozen smoke.” Despite its fragile appearance, it can be engineered to be remarkably strong, holding the title of the world’s best insulating solid material.

Features of Low Thermal Conductivity Insulation Aerogel Blanket For Automotive Batteries EV electric Vehicle Battery

  • World’s Lowest Thermal Conductivity: Provides unparalleled insulation performance, far superior to traditional materials.

  • Extremely Low Density: One of the lightest solid materials known to man, with a composition of up to 99.8% air.

  • High Surface Area: Possesses an incredibly large internal surface area, making it valuable for filtration and absorption applications.

  • Versatile Composition: Can be made from various materials, including silica, carbon, and metal oxides, each with unique properties.

  • Exceptional Porosity: Its nanoporous structure is responsible for its outstanding insulating capabilities.

Specifications of Low Thermal Conductivity Insulation Aerogel Blanket For Automotive Batteries EV electric Vehicle Battery

Aerogel blankets provide excellent insulation for electric vehicle batteries. These blankets keep battery temperatures stable. Stable temperatures are vital for battery performance and safety. Aerogel is the key material. It has extremely low thermal conductivity. This means heat transfers very slowly through it. The material stops heat moving in or out effectively.

The thermal conductivity is very low. It measures around 0.015 W/m·K. This low value ensures superior insulation. The blanket thickness matters. Common options are 3mm, 5mm, and 10mm. Thicker blankets offer even better thermal resistance. They still remain thin and flexible. This flexibility is important. It allows the blanket to fit complex battery pack shapes easily.

The blankets handle high temperatures well. They resist heat up to 600°C. They also perform in very cold conditions. This wide temperature range suits demanding automotive environments. Fire safety is critical. The aerogel blankets are non-combustible. They won’t catch fire or support flames. This protects the battery from thermal runaway events.

The material is hydrophobic. It repels water and moisture. Moisture can damage batteries. The blanket keeps them dry. Durability is good. The blankets resist compression and vibration. Automotive use involves lots of movement. The insulation maintains its structure and performance.

Installation is straightforward. The blankets are lightweight and flexible. Technicians cut them to size. They attach them directly to battery modules or packs. This provides direct thermal protection. The material is safe. It contains no harmful fibers or dust. Handling it is simple and secure.

These blankets significantly improve thermal management. They help batteries operate efficiently and safely. They are a smart solution for modern electric vehicles.

Applications of Low Thermal Conductivity Insulation Aerogel Blanket For Automotive Batteries EV electric Vehicle Battery

Keeping electric vehicle batteries at the right temperature is critical. Batteries perform best within a specific temperature range. Extreme heat or cold hurts battery life and power. Batteries can also overheat during fast charging or heavy use. This overheating is a safety risk. Low thermal conductivity insulation aerogel blankets solve these problems. Aerogel is a special material. It has incredibly tiny pores. These pores trap air. Air is a poor heat conductor. This makes aerogel a top insulator. Our aerogel blanket wraps tightly around battery cells or packs. It stops heat from moving easily. The blanket keeps heat out during hot weather. It keeps heat in during cold weather. This helps maintain the battery’s ideal operating temperature. Stable temperatures mean better battery performance. Drivers get longer range per charge. Battery life also increases. The battery lasts longer before needing replacement. The aerogel blanket is very thin. It doesn’t take up much space inside the battery pack. Designers appreciate this. They can fit more battery cells. This means more energy storage. The blanket is also very light. Adding weight hurts EV efficiency. Aerogel minimizes this penalty. Safety is another big advantage. If one battery cell fails, it can get very hot. This heat can spread to neighboring cells. Aerogel acts as a barrier. It slows down this heat transfer. This prevents a chain reaction. It helps contain small failures. This makes the battery pack safer overall. Our aerogel blanket is flexible and durable. It handles vibrations and shocks well. It lasts the life of the vehicle. Using this insulation leads to more reliable EVs. Drivers experience fewer temperature-related issues. Batteries work better in all weather conditions.


Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.


Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.


Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Low Thermal Conductivity Insulation Aerogel Blanket For Automotive Batteries EV electric Vehicle Battery

What is an aerogel blanket for EV batteries?

An aerogel blanket is a thin insulation material. It keeps heat away from your car’s battery. This blanket uses aerogel technology. Aerogel is a special material. It blocks heat extremely well.

Why use aerogel for battery insulation?

Aerogel has very low thermal conductivity. This means heat doesn’t pass through it easily. It keeps the battery cooler in hot weather. It keeps the battery warmer in cold weather. This helps the battery work better. It helps the battery last longer.

How does it improve battery safety?

Heat is bad for batteries. Too much heat can cause problems. It can even be dangerous. The aerogel blanket acts like a shield. It stops heat from outside getting to the battery. It also stops heat inside the battery from spreading. This lowers fire risks.

Is it easy to install?

Yes. Aerogel blankets are flexible. They are also thin. You can cut them to fit different battery shapes. You can wrap them around battery packs. You can place them between battery cells. They fit into tight spaces easily. Installation is usually simple.

Is it durable and safe?

Absolutely. Aerogel blankets are tough. They handle vibration well. Cars move a lot. The insulation stays put. It also handles high temperatures. It doesn’t catch fire easily. It is safe for use around batteries. It lasts a long time.

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