Overview of Precision Machined High-Hardness Boron Carbide Ceramic Square Mould

Precision Machined High-Hardness Boron Carbide Ceramic Square Mould is an ultra-hard advanced ceramic, ranking as the third hardest material known after diamond and cubic boron nitride. Often referred to as “black diamond,” it is the premier choice for extreme applications requiring maximum hardness and lightweight properties, particularly in the field of ballistic armor and abrasive environments.

Features of Precision Machined High-Hardness Boron Carbide Ceramic Square Mould

• Exceptional Hardness: Possesses a hardness level near that of diamond, making it ideal for abrasive and wear-resistant applications.

• Extremely Lightweight: With a low density, it offers an outstanding strength-to-weight ratio, crucial for personal and aviation armor.

• Outstanding Ballistic Performance: The premier material for high-performance body and vehicle armor plates, capable of defeating high-velocity threats.

• High Neutron Absorption: An excellent neutron capture cross-section makes it a key material for nuclear reactor control rods and shielding.

• Excellent Chemical Resistance: Highly inert and resistant to acids and alkalis, ensuring performance in corrosive environments.

• High-Temperature Stability: Maintains its properties and structure at elevated temperatures.

Specification of Precision Machined High-Hardness Boron Carbide Ceramic Square Mould

This boron carbide ceramic mould is accuracy machined. The product is high solidity boron carbide. It’s created requiring commercial uses. The mould shape is square. This ceramic is extremely challenging. It stands up to wear exceptionally well. This mould lasts longer than steel moulds. It maintains its shape under pressure. The surface finish is extremely smooth. This helps release formed parts quickly. Dimensional precision is ensured. Limited tolerances are met continually. The mould stands up to high temperatures. It performs well in warm settings. Chemical resistance is excellent. Acids and antacids do not damage it. Electric insulation residential or commercial properties are high. This is essential for some processes.

The boron carbide density is high. This gives it influence resistance. Firmness is near the top of the scale. Only ruby is harder. This firmness prevents damaging. It maintains sharp sides. Particular sizes are available. Usual sizes are 50mm x 50mm or 100mm x 100mm. Density options exist as well. Standard density is 10mm or 15mm. Personalized sizes can be created. This depends upon the application needs. Machining this ceramic is hard. Special ruby devices are needed. Last measurements are exact. Every mould is thoroughly evaluated. Surface area imperfections are reduced. Side high quality is kept. This mould manages unpleasant products well. It stands up to disintegration from bits. Long life span lowers replacement costs. Downtime is minimized. Performance is trusted.

Applications of Precision Machined High-Hardness Boron Carbide Ceramic Square Mould

Accuracy machined high-hardness boron carbide ceramic square moulds offer vital duties throughout demanding markets. These moulds create specific square shapes reliably. The outstanding solidity of boron carbide is crucial. This product approaches diamond firmness. It resists extreme wear and abrasion extremely well. This property makes the moulds unbelievably resilient under hefty use.

One significant application is pushing powdered materials. Industries like aerospace and defense count on these moulds. They form specialized ceramics and composites into exact square blocks. Shield plate manufacturing utilizes them greatly. Boron carbide is a leading armor material itself. Moulds made from it form various other armor elements flawlessly. Consistency in these components is non-negotiable for safety.

Industrial pressing procedures depend upon these moulds daily. They take care of rough powders continuously. Average tool steel moulds wear out as well quick. Boron carbide moulds last much longer. They keep their specific square measurements over countless pushing cycles. Manufacturing runs end up being extra efficient. Machine downtime lowers dramatically. This conserves considerable expenses with time.

The semiconductor and electronic devices sectors likewise use these moulds. They develop specialized components needing precise square accounts. Boron carbide is chemically inert. It does not respond with sensitive products. This prevents contamination during the pressing procedure. The moulds provide clean, exact components continually. Their thermal security is an additional advantage. They carry out reliably in high-temperature atmospheres common in these industries. High-purity boron carbide is necessary here. It guarantees no undesirable components transfer to the end product.

These moulds are vital for study laboratories as well. Scientists establish brand-new products needing precise forming devices. The moulds offer repeatable results experiment after experiment. Their dimensional security under pressure is crucial. They enable the development of test examples with specific specs. This accuracy is basic for valid study information.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Precision Machined High-Hardness Boron Carbide Ceramic Square Mould

What makes boron carbide ceramic good for molds?
Boron carbide is extremely hard. It’s harder than most metals and ceramics. This hardness resists wear very well. Molds last longer without damage. It saves money on replacements.

How precise can you make these square molds?
We machine them to tight tolerances. We hold dimensions within 0.01mm. Angles stay perfectly square. This precision ensures consistent parts every time.

Is the surface finish smooth?
Yes. We achieve very fine surface finishes. Roughness is kept low. This prevents parts from sticking. It also reduces friction during use.

Will the mold break easily?
Boron carbide is brittle. It needs careful handling. It handles high pressure well. Avoid sharp impacts. Proper mounting prevents cracks.

How do I clean the mold?
Use mild detergents and soft cloths. Avoid harsh chemicals. Avoid abrasive scrubbing. Rinse thoroughly with water. Dry it completely before storage.