Overview of Ceramic fiber boards for industrial furnaces and thermal applications, high-temperature insulation refractory materials

Ceramic fiber boards for industrial furnaces and thermal applications, high-temperature insulation refractory materials is a lightweight, high-temperature insulation material composed primarily of alumina-silica. It is manufactured through a melting and spinning or blowing process, resulting in a flexible, wool-like textile. This material is engineered to provide exceptional thermal management, conserving energy and protecting equipment in extreme temperature environments across various industries.

Features of Ceramic fiber boards for industrial furnaces and thermal applications, high-temperature insulation refractory materials

• Excellent Thermal Stability: Withstands continuous operating temperatures up to 1260°C (2300°F) and higher for certain grades, with minimal shrinkage.

• Low Thermal Conductivity: Provides highly efficient insulation, reducing heat loss and improving energy efficiency.

• Lightweight & Low Heat Storage: Offers low thermal mass, enabling rapid heat-up and cool-down cycles for improved process control and energy savings.

• Thermal Shock Resistance: Highly resistant to damage from rapid temperature changes.

• Excellent Flexibility & Resilience: Can be fabricated into blankets, boards, papers, and textiles to fit complex shapes and applications.

• Good Chemical Stability: Resists attack from most corrosive agents, except strong alkalis and hydrofluoric acid.

Specification of Ceramic fiber boards for industrial furnaces and thermal applications, high-temperature insulation refractory materials

Ceramic fiber boards provide essential high-temperature insulation for industrial furnaces and thermal processes. These boards are rigid. They are made from alumina-silica ceramic fibers. A bonding system holds them together. They are formed under heat and pressure. This process creates a strong, stable structure. Common board thickness ranges from 1/2 inch to 2 inches. Standard sizes are 12×18 inches, 12×24 inches, and 24×36 inches. Larger sizes are available. The typical density is 220 kg/m³ to 280 kg/m³. Higher density boards offer better strength. Lower density boards provide better insulation. Maximum service temperatures are critical. Standard boards handle 1260°C (2300°F). High purity boards withstand 1430°C (2600°F). Exact temperature ratings depend on the specific grade. Always check the manufacturer’s data.

Thermal conductivity is very low. This property minimizes heat loss. It saves energy. It improves furnace efficiency. Boards resist direct flame contact. They offer excellent thermal shock resistance. Rapid temperature changes do not damage them. They have low heat storage. Furnaces heat up faster. Furnaces cool down faster. This speeds up production cycles. Compressive strength is good. Boards support light loads. They maintain integrity under typical furnace conditions. They are easy to cut and shape. Workers use standard woodworking tools. Installation is simple. Boards are lightweight. Handling them is safe. They contain no asbestos. They are chemically stable. Most furnace atmospheres do not affect them. They resist corrosion. They are durable. Long service life reduces replacement costs. These properties make ceramic fiber boards ideal for furnace linings, kiln car tops, expansion joints, and heat shields. They insulate pipes and boilers effectively.

Applications of Ceramic fiber boards for industrial furnaces and thermal applications, high-temperature insulation refractory materials

Ceramic fiber boards solve tough heat problems in factories. They are made from strong ceramic fibers pressed together. This creates a stiff, flat board that handles very high temperatures. You find these boards inside industrial furnaces and other hot equipment. They are essential insulation materials.

Factories use ceramic fiber boards to line furnace walls. The boards stop heat from escaping. This keeps the furnace interior super hot efficiently. Less fuel is needed. Workers stay safer because the outside stays cooler. The boards also protect the furnace’s metal structure from heat damage.

These boards are good for many thermal jobs. They insulate kilns firing ceramics or drying materials. They shield parts in heat treatment ovens. Reactors and boilers use them too. Anywhere extreme heat exists, ceramic boards help control it.

The material offers big advantages. It withstands temperatures over 2300°F easily. It provides excellent insulation with low heat storage. This means furnaces heat up fast and cool down fast. The boards resist thermal shock. Sudden temperature changes won’t crack them. They are also chemically stable. Most fumes or gases won’t harm them. Their strength holds up against physical wear. They are light, making installation simpler than heavy bricks. Ceramic fiber boards last a long time. They save energy and reduce costs over years of use. They are a reliable solution for demanding high-heat insulation.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Ceramic fiber boards for industrial furnaces and thermal applications, high-temperature insulation refractory materials

Here are five common questions about ceramic fiber boards for high-temperature insulation:

What exactly are ceramic fiber boards? They are rigid, flat panels made from spun ceramic fibers. These fibers get bonded together using special methods. The result is a strong, lightweight board. It handles extreme heat very well. This makes it perfect for insulating industrial furnaces and pipes.

How hot can these boards handle? Ceramic fiber boards withstand very high temperatures. Most standard types handle continuous heat up to 2300°F (1260°C). Some special grades resist even higher temperatures, around 2600°F (1425°C). Always check the specific board’s rating for your application.

Where are these insulation boards used most? They are essential inside industrial furnaces, kilns, and ovens. You find them lining walls, roofs, and doors. They insulate exhaust systems and ductwork carrying hot gases. They also protect equipment needing a heat barrier. Anywhere intense heat exists, these boards provide reliable insulation.

How do you install ceramic fiber boards? You typically cut them to size using a saw. Then you attach them mechanically. Common methods include using special high-temperature anchors, studs, or washers. You can also use high-temp adhesives for bonding. The key is ensuring a secure fit against the hot surface. Proper installation prevents heat leaks.

Why choose ceramic fiber boards over other insulation? Their main benefit is exceptional heat resistance at low weight. They insulate much better than dense bricks. This improves furnace efficiency and saves energy. Their low thermal mass means furnaces heat up and cool down faster. They are also easy to cut and shape on-site. They offer strong performance for demanding thermal applications.