Overview of Factory-d bulk ceramic fiber, high-aluminum ceramic fiber cotton, kiln wall lining

Factory-d bulk ceramic fiber, high-aluminum ceramic fiber cotton, kiln wall lining is a lightweight, high-temperature insulation material composed primarily of alumina-silica. It is manufactured through a melting and spinning or blowing process, resulting in a flexible, wool-like textile. This material is engineered to provide exceptional thermal management, conserving energy and protecting equipment in extreme temperature environments across various industries.

Features of Factory-d bulk ceramic fiber, high-aluminum ceramic fiber cotton, kiln wall lining

• Excellent Thermal Stability: Withstands continuous operating temperatures up to 1260°C (2300°F) and higher for certain grades, with minimal shrinkage.

• Low Thermal Conductivity: Provides highly efficient insulation, reducing heat loss and improving energy efficiency.

• Lightweight & Low Heat Storage: Offers low thermal mass, enabling rapid heat-up and cool-down cycles for improved process control and energy savings.

• Thermal Shock Resistance: Highly resistant to damage from rapid temperature changes.

• Excellent Flexibility & Resilience: Can be fabricated into blankets, boards, papers, and textiles to fit complex shapes and applications.

• Good Chemical Stability: Resists attack from most corrosive agents, except strong alkalis and hydrofluoric acid.

Specification of Factory-d bulk ceramic fiber, high-aluminum ceramic fiber cotton, kiln wall lining

Factory-direct bulk ceramic fiber delivers excellent thermal insulation for demanding applications. This material handles very high temperatures effectively. We offer various temperature grades to suit specific needs. The bulk form provides flexibility for custom installations. It works well for stuffing gaps and filling irregular spaces. High-alumina ceramic fiber cotton is a specialized version. It boasts an even higher alumina content. This directly improves its maximum service temperature. The material withstands intense heat better. It also offers enhanced resistance to thermal shock. Kiln wall linings benefit greatly from ceramic fiber insulation. This insulation significantly reduces heat loss. Energy savings become noticeable. Lining kilns with ceramic fiber creates a lightweight solution. Structural support requirements often decrease. Installation time can be shorter compared to heavy refractory bricks. Both bulk ceramic fiber and high-alumina cotton contribute to faster kiln heat-up and cool-down cycles. Production efficiency improves. These materials provide reliable performance in furnace and boiler applications. Proper handling procedures are essential due to the fibrous nature. Always follow safety guidelines.

Applications of Factory-d bulk ceramic fiber, high-aluminum ceramic fiber cotton, kiln wall lining

People use factory-direct bulk ceramic fiber for many industrial jobs. It insulates pipes carrying hot liquids or gases. It helps keep furnaces hot and saves energy. Workers pack it into gaps around kiln doors. This stops heat leaking out. The material handles high temperatures well. It doesn’t break down easily. Factories sell it in big bags. This saves money compared to small packages.

High-aluminum ceramic fiber cotton is a special type. It withstands even hotter conditions. People choose it for very demanding spots. It goes inside high-temperature furnaces. It insulates kilns firing ceramics or metal parts. The extra aluminum helps it last longer. It stays flexible after heating and cooling cycles. Technicians layer it inside furnace walls. This creates a strong heat barrier.

Kiln wall lining is crucial for efficient operation. Ceramic fiber makes excellent linings. It is lighter than old-style firebrick. This reduces the weight on the kiln structure. Installing it is often faster. The lining keeps more heat inside the chamber. This lowers fuel costs for the operator. Furnace builders use it for new construction. Repair crews also use it to fix old linings. The material comes in blanket form or as pre-shaped modules. Modules speed up installation time. Good linings protect the outer steel shell from heat damage. They help kilns run smoothly for years.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Factory-d bulk ceramic fiber, high-aluminum ceramic fiber cotton, kiln wall lining

Here are 5 common questions about factory bulk ceramic fiber, high-aluminum ceramic fiber cotton, and kiln wall linings.

What temperature can this ceramic fiber withstand? Standard bulk ceramic fiber handles temperatures around 1260°C. High-aluminum ceramic fiber cotton is better for higher heat. It stays strong up to about 1400°C. This makes it good for very hot kilns.

Why pick high-aluminum fiber cotton over the standard type? The high-aluminum kind has more alumina. This gives it better resistance to very high temperatures. It also lasts longer under intense heat. It costs a bit more but offers superior performance where temperatures are extreme.

How do I choose the right density for kiln lining? Density affects insulation and strength. Lighter densities provide great insulation but might be less durable. Heavier densities are tougher but insulate a little less. The best choice depends on your kiln’s specific heat and physical demands. Talk to your supplier for advice.

Can I install this fiber cotton myself? Yes, installing bulk ceramic fiber or fiber cotton is possible for skilled workers. The material is flexible. You can layer it or compress it into the needed shape. Proper installation is key. Wear safety gear because the fibers are small and can irritate skin and lungs. Follow all handling guidelines.

What affects the lifespan of a ceramic fiber kiln lining? Several things matter. The highest temperature the lining sees is critical. Frequent cycling between hot and cold stresses the material. Physical damage from loading or cleaning reduces life. Using the right type and density for the job helps it last longer. Good installation also extends service life.