Overview of Factory whole stainless steel wire reinforced high-temperature ceramic fiber rope

Factory whole stainless steel wire reinforced high-temperature ceramic fiber rope is a lightweight, high-temperature insulation material composed primarily of alumina-silica. It is manufactured through a melting and spinning or blowing process, resulting in a flexible, wool-like textile. This material is engineered to provide exceptional thermal management, conserving energy and protecting equipment in extreme temperature environments across various industries.

Features of Factory whole stainless steel wire reinforced high-temperature ceramic fiber rope

• Excellent Thermal Stability: Withstands continuous operating temperatures up to 1260°C (2300°F) and higher for certain grades, with minimal shrinkage.

• Low Thermal Conductivity: Provides highly efficient insulation, reducing heat loss and improving energy efficiency.

• Lightweight & Low Heat Storage: Offers low thermal mass, enabling rapid heat-up and cool-down cycles for improved process control and energy savings.

• Thermal Shock Resistance: Highly resistant to damage from rapid temperature changes.

• Excellent Flexibility & Resilience: Can be fabricated into blankets, boards, papers, and textiles to fit complex shapes and applications.

• Good Chemical Stability: Resists attack from most corrosive agents, except strong alkalis and hydrofluoric acid.

Specification of Factory whole stainless steel wire reinforced high-temperature ceramic fiber rope

This factory-made rope uses ceramic fiber for extreme heat resistance. It contains stainless steel wire inside. The steel wire makes the rope strong. It holds its shape under heavy loads. This rope handles temperatures up to 1500°C (2732°F). It won’t melt or break down easily at high heat. The ceramic fiber provides excellent thermal insulation. It stops heat from moving through it well. This saves energy in high-temperature equipment.

The stainless steel wire core adds crucial strength. It prevents the rope from stretching too much. It keeps the rope stable during thermal cycling. Heating and cooling cycles won’t damage it quickly. The rope stays flexible despite the reinforcement. You can bend it to fit seals and gaskets. It works well in furnaces, boilers, and kilns. It seals expansion joints effectively. It packs tightly into gaps.

This rope resists most chemicals. Acids and alkalis won’t attack it much. It handles thermal shock very well. Sudden temperature changes cause minimal damage. It doesn’t absorb water or moisture. Its performance stays consistent in damp conditions. The materials are inorganic. They won’t rot or support mold growth. The rope lasts a long time in tough environments. It reduces maintenance needs.

We offer different rope diameters. Common sizes are 3mm, 6mm, 9mm, 12mm, 15mm, 20mm, and 25mm. Custom sizes might be possible. The rope density is usually around 1000 kg/m³. This balances flexibility and sealing power. The ceramic fiber is alumina-silica based. The stainless steel wire is typically 304 or 316 grade. Both materials ensure high-temperature stability. The rope is white or off-white in color. It feels slightly rough but pliable. You cut it easily with standard tools. Installation is straightforward. It compresses well for a tight seal. It works with existing flange designs. It replaces older, less efficient packing materials. It improves safety around hot equipment. It lowers heat loss significantly. This rope is a reliable sealing solution. It meets demanding industrial requirements.

Applications of Factory whole stainless steel wire reinforced high-temperature ceramic fiber rope

This rope combines ceramic fibers with stainless steel wire. It handles extreme heat very well. This makes it essential for many demanding factory jobs where high temperatures are normal.

One major use is sealing furnace doors and openings. Regular seals often burn or crack. This rope withstands the intense heat directly at the furnace face. Workers pack it tightly into gaps. It stops heat escaping. It stops cold air getting in. This saves energy. It protects workers nearby. It keeps furnace temperatures stable for better product quality.

It also seals expansion joints in pipes and ducts carrying hot gases. Metal expands when hot. It contracts when cooling. This movement needs flexible sealing. The rope compresses and springs back. The stainless steel wires give it strength. It won’t tear easily. It maintains a tight seal despite constant movement. This prevents dangerous leaks of hot exhaust or fumes.

Boilers and heat exchangers need reliable seals too. Gaskets made from this rope fit between metal flanges. They seal joints under high pressure and temperature. The ceramic fibers resist the heat. The wire core prevents the seal from crushing under bolt pressure. This ensures a long-lasting, leak-free connection critical for safe operation.

Inside kilns and ovens, it insulates electrical elements and thermocouples. It shields sensitive components from direct radiant heat. This protects them. It helps them last longer. It ensures accurate temperature readings for process control.

Workers find it easy to install. They can cut it to size. They can bend it around corners. They can pack it into odd shapes. Its flexibility suits complex equipment layouts. It stays put once installed. It doesn’t degrade quickly like cheaper materials. This reduces how often it needs replacing. It lowers maintenance costs over time.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Factory whole stainless steel wire reinforced high-temperature ceramic fiber rope

What’s the highest temperature this rope handles?
It handles continuous temperatures up to 2300°F (1260°C). Short spikes can go higher. The stainless steel wire inside keeps it strong under heat. This rating is for the ceramic fiber itself.

Where do people typically use this rope?
People use it mainly for sealing high-heat areas. It seals furnace doors, kiln lids, boiler openings, and exhaust joints. It fits into grooves or channels. It blocks heat and gases effectively. Its flexibility helps it conform well.

Is this rope safe? Does it contain asbestos?
Yes, it is safe. It contains no asbestos. It’s made from synthetic ceramic fibers. Proper handling is still important. Wear gloves and a mask when cutting it. This prevents minor skin or breathing irritation from loose fibers.

How do I install this gasket rope?
Installation is straightforward. Clean the surface well first. Push the rope firmly into the sealing groove or channel. Ensure it’s seated evenly along its entire length. Use a gasket adhesive for extra hold if needed. Avoid over-stretching it during installation.

Can I get this rope in specific sizes or shapes?
Yes, factories offer many options. Standard diameters range from 1/8 inch to 1 inch or more. Custom diameters are often possible. It comes in coils or cut lengths. Square braid versions are available for certain applications.