Overview of High-temperature insulation ceramic fiber shaped sheets

High-temperature insulation ceramic fiber shaped sheets is a lightweight, high-temperature insulation material composed primarily of alumina-silica. It is manufactured through a melting and spinning or blowing process, resulting in a flexible, wool-like textile. This material is engineered to provide exceptional thermal management, conserving energy and protecting equipment in extreme temperature environments across various industries.

Features of High-temperature insulation ceramic fiber shaped sheets

• Excellent Thermal Stability: Withstands continuous operating temperatures up to 1260°C (2300°F) and higher for certain grades, with minimal shrinkage.

• Low Thermal Conductivity: Provides highly efficient insulation, reducing heat loss and improving energy efficiency.

• Lightweight & Low Heat Storage: Offers low thermal mass, enabling rapid heat-up and cool-down cycles for improved process control and energy savings.

• Thermal Shock Resistance: Highly resistant to damage from rapid temperature changes.

• Excellent Flexibility & Resilience: Can be fabricated into blankets, boards, papers, and textiles to fit complex shapes and applications.

• Good Chemical Stability: Resists attack from most corrosive agents, except strong alkalis and hydrofluoric acid.

Specification of High-temperature insulation ceramic fiber shaped sheets

High-temperature insulation ceramic fiber shaped sheets provide reliable heat protection. These sheets resist extreme temperatures. They handle continuous heat up to 2300°F. Short-term exposure to higher peaks is possible. This makes them suitable for demanding industrial settings. The core material is alumina-silicate ceramic fiber. This fiber offers inherent thermal stability. It does not melt easily under intense heat. The fibers are processed into flexible sheets. Manufacturers bond the fibers together. This creates a sturdy yet pliable mat. You can cut or shape these sheets easily. They fit complex surfaces well. Common thickness options include 1/4 inch, 1/2 inch, and 1 inch. Thicker sheets offer better insulation. You choose based on your specific heat needs. The density typically ranges from 8 to 12 pounds per cubic foot. Higher density improves durability. It also enhances resistance to erosion. Thermal conductivity is very low. This property stops heat transfer effectively. Less heat escapes the protected area. This saves significant energy. It lowers operating costs. The sheets exhibit good compression resistance. They hold their shape under load. This prevents insulation gaps from forming. Gaps reduce performance. Chemical resistance is another key feature. The sheets withstand many corrosive furnace atmospheres. They resist common acids and alkalis. This ensures long service life. Installation is straightforward. The sheets can be glued or mechanically fastened. No special tools are needed. Maintenance is minimal. These sheets require little upkeep. They are tough. Common applications include furnace linings, boiler insulation, and heat shields. They protect pipes and ducts carrying hot gases. Kilns and ovens use them extensively. They insulate exhaust systems effectively. Automotive and aerospace industries rely on them. Household appliances benefit too. Fire safety improves significantly. The sheets act as a barrier against flames. They contribute to safer working environments. Workers face less radiant heat exposure. Equipment lasts longer. Reduced heat stress prevents premature failure.

Applications of High-temperature insulation ceramic fiber shaped sheets

High-temperature insulation ceramic fiber shaped sheets handle extreme heat. They insulate equipment in many industries. Furnaces and kilns use these sheets. They line walls and doors. This keeps heat inside. It saves energy. Workers stay safer too. The sheets protect against surface burns.

Boilers and heaters need good insulation. Ceramic fiber sheets work here. They wrap pipes and hot surfaces. This reduces heat loss. Equipment runs more efficiently. Fuel costs go down. Maintenance needs decrease. The sheets last a long time even with high heat.

Metal processing uses very hot ovens. These sheets are perfect. They form seals and gaskets. They fill gaps in furnace linings. The material withstands molten metal splashes. It doesn’t degrade easily. Downtime for repairs happens less often.

Power plants rely on these sheets. Gas turbines need insulation. Exhaust systems get very hot. Ceramic fiber sheets manage this heat. They prevent damage to surrounding structures. Plant safety improves. Energy production stays consistent.

Foundries cast metal parts. Their equipment faces intense temperatures daily. These sheets insulate ladles and crucibles. They line pouring areas. Workers avoid dangerous heat exposure. Metal stays molten longer during pouring. Casting quality improves.

Chemical plants process materials at high heat. Reactors and vessels need insulation. Ceramic fiber sheets provide it. They resist most chemicals. This prevents corrosion. Processes stay stable and controlled. Fire risks lower significantly.

These sheets are easy to cut and shape. Installers fit them tightly around complex parts. They don’t need special tools. The material stays flexible after heating. It doesn’t crack like some bricks. This makes repairs simpler.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High-temperature insulation ceramic fiber shaped sheets

Here are five common questions about high-temperature insulation ceramic fiber shaped sheets:

What temperatures can these sheets handle? They withstand very high heat. Maximum service temperatures typically range from 1200°C to 1400°C (2192°F to 2552°F). Check the specific product data sheet for exact ratings. Using them beyond their limit damages the material.

How do I install ceramic fiber shaped sheets? Cutting and fitting them is straightforward. Use sharp knives or scissors. You attach the sheets directly to hot surfaces. Use high-temperature adhesives or mechanical fasteners like washers and studs. Ensure a snug fit for best insulation.

Are these sheets safe to handle? Handle them carefully. Wear gloves and a dust mask during installation. The fibers can irritate skin and lungs. Once installed and heated, the fibers sinter together. This process significantly reduces airborne fiber release during normal operation.

How long do ceramic fiber sheets last? Their lifespan depends on the operating conditions. Constant high temperatures, thermal cycling, and physical abuse shorten life. They resist most chemicals and thermal shock well. Proper installation and avoiding mechanical damage make them last longer.

Why choose ceramic fiber sheets over other insulation? They offer excellent thermal efficiency in a lightweight form. This saves energy and reduces structural load. They install easily on complex shapes. Their ability to handle extreme heat and sudden temperature changes makes them reliable for demanding applications like furnaces and boilers.