Overview of Highly refractory and spark-resistant vermiculite-coated ceramic Fiber cloth

Highly refractory and spark-resistant vermiculite-coated ceramic Fiber cloth is a lightweight, high-temperature insulation material composed primarily of alumina-silica. It is manufactured through a melting and spinning or blowing process, resulting in a flexible, wool-like textile. This material is engineered to provide exceptional thermal management, conserving energy and protecting equipment in extreme temperature environments across various industries.

Features of Highly refractory and spark-resistant vermiculite-coated ceramic Fiber cloth

• Excellent Thermal Stability: Withstands continuous operating temperatures up to 1260°C (2300°F) and higher for certain grades, with minimal shrinkage.

• Low Thermal Conductivity: Provides highly efficient insulation, reducing heat loss and improving energy efficiency.

• Lightweight & Low Heat Storage: Offers low thermal mass, enabling rapid heat-up and cool-down cycles for improved process control and energy savings.

• Thermal Shock Resistance: Highly resistant to damage from rapid temperature changes.

• Excellent Flexibility & Resilience: Can be fabricated into blankets, boards, papers, and textiles to fit complex shapes and applications.

• Good Chemical Stability: Resists attack from most corrosive agents, except strong alkalis and hydrofluoric acid.

Specification of Highly refractory and spark-resistant vermiculite-coated ceramic Fiber cloth

Here’s the specification for highly refractory and spark-resistant vermiculite-coated ceramic fiber cloth:

This cloth is made from high-purity ceramic fibers. The fibers give it great heat resistance. It handles extreme temperatures well. High temperatures don’t damage it. This comes from the ceramic base material. The cloth gets coated with vermiculite. Vermiculite is a natural mineral. The coating adds a key feature. It makes the cloth highly resistant to sparks and molten metal splash. Sparks bounce off the surface. Molten metal doesn’t easily stick to it. This protection is vital in hot work areas. The cloth remains flexible after coating. You can still cut it or shape it. Workers need this flexibility for fitting. It installs around complex shapes easily. The material is lightweight. Heavy insulation is not needed. It saves space and weight in designs. The cloth offers good thermal insulation. It keeps heat where it belongs. Heat loss is reduced. Energy efficiency improves. It also provides good sound dampening. Noise levels near equipment drop. The surface feels smooth. Handling the cloth is safe. It doesn’t irritate skin like some fibers. The vermiculite layer is durable. It doesn’t easily rub off during normal use. Long-term performance is reliable. This cloth suits many demanding applications. Furnace curtains use it. Welders’ blankets need this protection. It shields pipes carrying hot fluids. Foundries use it for ladle covers. Forge areas benefit from its spark resistance. High-temperature gaskets are made from it. Fire protection systems incorporate this cloth. It works reliably where heat and sparks are constant threats.

Applications of Highly refractory and spark-resistant vermiculite-coated ceramic Fiber cloth

This special cloth combines ceramic fiber with a vermiculite coating. It handles extreme heat easily. This makes it perfect for tough jobs needing serious fire protection. It won’t catch fire. It won’t melt either. It provides a strong barrier against intense heat.

Workers use it near sparks and hot metal. Think welding and cutting. It protects nearby areas. It stops sparks from starting fires. It shields people and equipment. You see it in welding curtains and protective blankets. It also works as heat shields for machinery.

Industrial furnaces use it too. It seals furnace doors well. It lines viewing ports. The material keeps heat inside safely. It survives the furnace environment. It lasts longer than many alternatives. It withstands direct contact with flames. This reliability matters for continuous operation.

The vermiculite coating adds strength. It helps the cloth resist sparks directly. It also protects the ceramic fibers underneath. This makes the cloth tougher overall. It handles physical wear better. It endures scrapes and bumps common in workshops.

Pipe insulation benefits from this cloth. It wraps hot pipes securely. It prevents heat loss effectively. It protects workers from burns. It also saves energy. The cloth stays flexible. It fits around bends and joints easily. Installation stays straightforward.

Its spark resistance is key. This is vital near flammable materials. It prevents accidental ignition. It provides peace of mind. Factories and workshops choose it for safety. It creates a safer work zone. It reduces fire risks significantly.

The material insulates sound as well. It helps dampen noise from hot processes. This improves the work environment. It contributes to noise control plans. It offers multiple protective functions. It serves several important roles.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Highly refractory and spark-resistant vermiculite-coated ceramic Fiber cloth

What is vermiculite-coated ceramic fiber cloth?
It’s strong woven fabric made from ceramic fibers. A special vermiculite coating covers the surface. This coating makes the cloth resist very high heat. It also stops sparks from burning through.

How hot can it safely get?
This cloth handles temperatures beyond 2000°F (1100°C) easily. The ceramic fibers themselves resist extreme heat. The vermiculite coating adds another protective shield. It protects against direct flame contact and intense radiant heat. It performs well where many other materials fail.

Why is the vermiculite coating important?
The coating is key for spark resistance. Sparks from welding, grinding, or hot work bounce off it. They don’t stick or burn holes. The coating also makes the cloth surface tougher. It resists abrasion better than uncoated ceramic cloth. This coating stops loose fibers from escaping into the air. That makes it safer to handle.

Is it safe to use?
Yes, when used correctly. The vermiculite coating locks the ceramic fibers in place. This prevents breathing in loose fibers during normal handling. It meets safety standards like ASTM C-795 for industrial use. Always follow the manufacturer’s safety instructions. Wear gloves when handling it to prevent skin irritation.

Where is it typically used?
People use it where extreme heat and sparks are problems. It’s common in welding curtains and protective blankets. Foundries use it for covering molten metal. It protects workers near furnaces and kilns. It’s good for insulation in high-heat pipes and equipment. It’s also used in fire safety gear and thermal barriers.

How long does it last?
Its lifespan depends on how you use it. Constant exposure to maximum heat and physical abuse shortens its life. Used correctly in normal conditions, it lasts a long time. Check it regularly for damage like tears or worn coating. Replace it if the coating degrades or the fabric gets damaged.