Overview of Optimal performance 1800°C polycrystalline mullite insulation ceramic fiber board, molded refractory fiber board

Optimal performance 1800°C polycrystalline mullite insulation ceramic fiber board, molded refractory fiber board is a lightweight, high-temperature insulation material composed primarily of alumina-silica. It is manufactured through a melting and spinning or blowing process, resulting in a flexible, wool-like textile. This material is engineered to provide exceptional thermal management, conserving energy and protecting equipment in extreme temperature environments across various industries.

Features of Optimal performance 1800°C polycrystalline mullite insulation ceramic fiber board, molded refractory fiber board

• Excellent Thermal Stability: Withstands continuous operating temperatures up to 1260°C (2300°F) and higher for certain grades, with minimal shrinkage.

• Low Thermal Conductivity: Provides highly efficient insulation, reducing heat loss and improving energy efficiency.

• Lightweight & Low Heat Storage: Offers low thermal mass, enabling rapid heat-up and cool-down cycles for improved process control and energy savings.

• Thermal Shock Resistance: Highly resistant to damage from rapid temperature changes.

• Excellent Flexibility & Resilience: Can be fabricated into blankets, boards, papers, and textiles to fit complex shapes and applications.

• Good Chemical Stability: Resists attack from most corrosive agents, except strong alkalis and hydrofluoric acid.

Specification of Optimal performance 1800°C polycrystalline mullite insulation ceramic fiber board, molded refractory fiber board

This product is the Optimal Performance 1800°C polycrystalline mullite insulation ceramic fiber board. It is a molded refractory fiber board. This board handles extreme heat very well. Its maximum continuous use temperature reaches 1800 degrees Celsius. This makes it perfect for very hot industrial jobs. The main material is polycrystalline mullite fiber. This fiber gives the board its excellent heat resistance. The board has a high purity level. Low levels of impurities help its performance. Its density is controlled precisely. A typical density falls between 250 and 350 kilograms per cubic meter. This density balances strength and insulation. The board has low thermal conductivity. Heat moves through it slowly. This saves significant energy. The board provides good thermal stability. It resists shrinking well at high temperatures. This stability ensures long service life. The board offers good mechanical strength. It can handle physical stress. This strength allows easy cutting and shaping. Installation is simple. The board has low heat storage. Systems heat up and cool down faster. This improves efficiency. The board resists most chemical attacks. It works well in corrosive atmospheres. It resists thermal shock effectively. Rapid temperature changes do not damage it easily. This board is ideal for many demanding uses. Use it in high-temperature furnace linings. Use it in kiln car tops. Use it in heat treatment equipment. Use it in expansion joint fills. Use it behind refractory bricks. It provides reliable backup insulation. The board offers a safe alternative. It replaces traditional heavy refractories. This reduces structural support needs. It cuts fuel costs substantially. The board delivers consistent thermal protection. It ensures stable process temperatures. This product is a top solution for severe heat containment.

Applications of Optimal performance 1800°C polycrystalline mullite insulation ceramic fiber board, molded refractory fiber board

This high-temperature insulation board handles extreme heat up to 1800°C. It’s made from special polycrystalline mullite fibers pressed into a solid board. This material offers excellent thermal insulation. Heat doesn’t pass through it easily. This saves significant energy in high-temperature processes. The board stays strong and keeps its shape at very high temperatures. It won’t slump or sag over time. This reliability is crucial for industrial furnaces.

People use these boards widely as linings inside furnaces. They work well in steel heat treatment furnaces. They are also good in ceramic kilns and glass melting tanks. The boards protect the furnace structure from intense heat. They help maintain a stable, uniform temperature inside. This improves product quality and process efficiency.

These boards are also used for kiln furniture. This includes supports, setters, and shelves holding products during firing. The boards withstand the high temperatures and repeated thermal cycling. They don’t contaminate sensitive products. They provide consistent support batch after batch.

Another important job is backup insulation. The boards are placed behind heavier refractory bricks or castables. This setup reduces the total heat loss through the furnace wall. It lowers the surface temperature outside the furnace. This improves safety and saves more energy. It also allows for thinner furnace wall designs.

The material resists chemical attack from many furnace atmospheres. It handles exposure to common flue gases well. This chemical stability extends its service life. Installation is straightforward. The boards can be cut and shaped on-site. Workers secure them with special anchors or adhesives designed for high heat. Their lightweight nature makes handling easier than dense bricks. This reduces installation time and labor costs. Maintenance is generally low. The boards perform reliably under tough conditions.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Optimal performance 1800°C polycrystalline mullite insulation ceramic fiber board, molded refractory fiber board

Optimal Performance 1800°C Polycrystalline Mullite Insulation Cerium Fiber Board FAQs

What temperature does this board handle?
This board withstands continuous temperatures up to 1800°C (3272°F). It handles short-term spikes even higher. This makes it ideal for extreme heat applications.

Where is this board used?
Use it in high-temperature industrial furnaces. Common uses include linings for kilns, thermal processing equipment, and heat treatment furnaces. It provides excellent insulation behind hot faces.

How is the board installed?
Cut the board to size using common tools like saws. Secure it firmly using high-temperature anchors or adhesives. Ensure a tight fit. This prevents heat leakage and damage.

Why choose this density?
The molded density offers good strength. It resists mechanical wear and gas erosion better than lighter boards. This density balances insulation performance with durability.

Are special handling precautions needed?
Yes. Wear gloves and a dust mask when cutting or handling. The ceramic fibers can irritate skin and lungs. Install the board carefully to avoid breakage. Broken pieces create more dust.