Whole Custom 1260°C Ceramic Fiber Blanket for Industrial Kiln Lining

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Description

Overview of Whole Custom 1260°C Ceramic Fiber Blanket for Industrial Kiln Lining

Whole Custom 1260°C Ceramic Fiber Blanket for Industrial Kiln Lining is a lightweight, high-temperature insulation material composed primarily of alumina-silica. It is manufactured through a melting and spinning or blowing process, resulting in a flexible, wool-like textile. This material is engineered to provide exceptional thermal management, conserving energy and protecting equipment in extreme temperature environments across various industries.

Features of Whole Custom 1260°C Ceramic Fiber Blanket for Industrial Kiln Lining

  • Excellent Thermal Stability: Withstands continuous operating temperatures up to 1260°C (2300°F) and higher for certain grades, with minimal shrinkage.

  • Low Thermal Conductivity: Provides highly efficient insulation, reducing heat loss and improving energy efficiency.

  • Lightweight & Low Heat Storage: Offers low thermal mass, enabling rapid heat-up and cool-down cycles for improved process control and energy savings.

  • Thermal Shock Resistance: Highly resistant to damage from rapid temperature changes.

  • Excellent Flexibility & Resilience: Can be fabricated into blankets, boards, papers, and textiles to fit complex shapes and applications.

  • Good Chemical Stability: Resists attack from most corrosive agents, except strong alkalis and hydrofluoric acid.

Specification of Whole Custom 1260°C Ceramic Fiber Blanket for Industrial Kiln Lining

This ceramic fiber blanket handles extreme heat up to 1260°C. It’s made for lining industrial kilns and furnaces. You can get it custom-sized to fit your specific equipment perfectly. Standard widths are usually 610mm or 1220mm. Roll lengths vary based on your needs. The blanket uses high-purity alumina-silica fibers. These fibers provide excellent thermal insulation. The material is lightweight. It helps save energy. Density options are common. They range from 96kg/m³ to 128kg/m³ or 192kg/m³. Thickness choices are flexible. Typical sizes include 25mm, 50mm, and 100mm. Thicker blankets offer better insulation. They hold heat inside the kiln longer. This keeps temperatures stable. The blanket resists thermal shock very well. Sudden temperature changes won’t damage it easily. It has good tensile strength. The material stays intact during handling and installation. It remains flexible. Workers can cut and shape it on site. This makes fitting it easier. Installation is generally quick. It cuts down on labor time. The blanket has low thermal conductivity. Heat moves through it slowly. This maximizes insulation efficiency. It minimizes heat loss. Fuel costs decrease because of this. The fibers have low biopersistence. They are safer for workers to handle. The product meets health and safety standards. It complies with industry regulations for high-temperature materials.

Applications of Whole Custom 1260°C Ceramic Fiber Blanket for Industrial Kiln Lining

This ceramic fiber blanket handles temperatures up to 1260°C. It’s made for lining industrial kilns. Kilns need good insulation. This blanket provides that. Traditional linings like brick or concrete often crack. Sudden temperature changes damage them. This ceramic blanket is different. It’s flexible and tough. It handles heat cycling much better. Its thermal shock resistance is high.

The material is very lightweight. This reduces stress on the kiln structure. Heavy linings need strong supports. This blanket does not. Installation is simpler. You can cut it to size easily. It shapes well to fit complex kiln designs. The “whole custom” part means it’s made to fit your specific kiln perfectly. This ensures no gaps. Good coverage is vital for efficiency.

Its insulation properties are excellent. Heat stays inside the kiln better. Less energy escapes. This saves money on fuel. Operators reach desired temperatures faster. The kiln holds heat longer. Production becomes more efficient. The blanket protects the outer kiln shell. It stops excess heat from damaging equipment. It keeps the workplace safer too.

This high-temperature blanket is durable. It withstands harsh kiln environments. It resists chemical corrosion well. It lasts a long time. Replacement happens less often. This lowers maintenance costs. The material works for various industries. Pottery kilns use it. Metal heat treatment furnaces use it. Glass manufacturing kilns use it. Any high-heat industrial process benefits.


Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.


Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.


Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Whole Custom 1260°C Ceramic Fiber Blanket for Industrial Kiln Lining

People often ask about our custom ceramic fiber blanket for lining industrial kilns. It handles temperatures up to 1260°C. Here are common questions.

What makes this blanket good for kilns? This blanket withstands very high heat. It insulates well. It keeps heat inside the kiln. This saves energy. It protects the kiln structure from extreme temperatures.

Can you make it fit specific kiln shapes? Yes. We cut the blanket to your exact needs. You give us the kiln dimensions. We make blankets that fit perfectly. This ensures full coverage inside your kiln.

Is it hard to install? Installation is straightforward. Workers secure it using simple anchors or adhesive. It fits snugly against the kiln walls. Proper installation is key for good performance and safety.

How long will it last? The blanket lasts a long time. It resists heat damage effectively. It stays strong under constant high temperatures. Regular kiln use won’t wear it out quickly. It provides reliable insulation over time.

Does it need special care? Basic checks are enough. Look for damage occasionally. Replace sections if they get damaged. Good installation means low maintenance is needed. It performs well without constant attention.

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