Overview of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc are non-metallic substances designed to withstand extreme temperatures exceeding 1,000°C, along with harsh chemical and physical stresses. They are essential for the inner linings of industrial furnaces, kilns, reactors, and incinerators, providing critical thermal insulation and structural integrity in processes ranging from metal and glass manufacturing to power generation.

Features of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

• High-Temperature Resistance: Maintain structural strength and stability at temperatures often exceeding 1500°C.

• Excellent Thermal Shock Resistance: Withstand rapid heating and cooling cycles without cracking or spalling.

• Chemical Inertness: Resist corrosion and degradation from slags, molten metals, and acidic or basic environments.

• High Mechanical Strength: Possess considerable load-bearing capacity at operating temperatures.

• Low Thermal Conductivity: Provide effective insulation to improve energy efficiency and protect furnace structures.

• Abrasion Resistance: Withstand erosion from solid materials and gas flows.

Specification of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

This grinding disc is made for grating challenging products. It’s a round burner part crafted from alumina ceramic. The material is Al2O3, especially 99.5% pure. This high purity is necessary. It offers the disc its hardness and toughness. The disc is very thick. It doesn’t damage easily under pressure. That’s vital for grinding work. You need it to last.

The disc is quite difficult. Its Mohs solidity has to do with 9. This firmness allows it grind other ceramics efficiently. It also resists wear well. This suggests it will not wear as well fast. You obtain even more usage from it. The surface is smooth. This smoothness assists make grinding exact. You obtain constant results every time.

Warm doesn’t trouble this disc a lot. It takes care of heats simply fine. It does not split easily when warmed or cooled down swiftly. This thermal shock resistance is essential for burner parts. Points fume quickly there. The disc holds up. It likewise does not warp much with warmth. This maintains its form stable. Stability is important for accurate milling jobs.

You’ll discover this disc made use of in places needing difficult porcelains. It works well for grinding other alumina parts. It’s likewise used in making heater nozzles. It mills refractory linings properly. Its form is basic, a level round disc. Common sizes exist. Normal sizes are 100mm or 150mm. Density normally varies from 10mm to 20mm. These measurements fit basic tools.

Applications of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

Grinding milled refractory Al₂O₃ ceramic burner roundel discs are tough parts. They handle extreme heat and wear well. Many industries rely on them. Their main job is protecting burner systems in very hot places. They stop heat damage and make burners last longer.

In metal making, these discs are vital. They go into furnaces and heaters. They form a barrier against intense heat and molten metal splash. This keeps burner parts safe. It also keeps the heating steady. Steel plants and foundries use them a lot.

Glass factories need these discs too. Glass melting requires huge temperatures. The discs protect the burners inside these furnaces. They resist the heat and the harsh chemicals in glass. This means less burner trouble and fewer furnace stops.

Chemical plants use them also. Processes there often involve hot, corrosive gases. The ceramic discs shield burners from this damage. They help keep chemical reactions controlled and efficient. Power plants with waste incinerators find them useful. They hold up against the heat and the tough materials being burned.

These discs work well in kilns for ceramics and bricks. They face constant high heat. Their strength means burners keep working without quick replacements. The disc shape fits burner designs nicely. It spreads heat evenly and mounts securely.

The material is alumina ceramic, a very hard substance. Grinding and milling make the discs precise and smooth. This ensures a tight fit and good sealing. It helps heat transfer too. The discs withstand sudden temperature shifts. This stops cracks from forming.

They fight off chemical attacks from gases and slags. This is key in dirty burning environments. Their long life reduces downtime for burner fixes. Industries save money this way. These discs are a practical solution for demanding burner jobs. They offer reliable protection and longer service life.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

People ask about Al2O3 ceramic burner discs often. We answer the top five questions here.

What makes Al2O3 ceramic good for burner discs?
Alumina ceramic handles very high heat well. It doesn’t melt or break down easily. It resists chemicals too. This material is tough and lasts a long time. It works well in furnaces and kilns.

Where are these ceramic discs used?
These discs go inside burners for high-temperature jobs. You find them in industrial heating systems. Metal processing uses them. Glass manufacturing needs them. Ceramic production relies on them. They manage fuel flow near intense flames.

How are these discs made?
We start with pure alumina powder. We press it into the disc shape. Then we fire it at extremely high temperatures. This makes it hard and dense. We machine it precisely after firing. Grinding gets the exact size and smooth finish needed.

What sizes can you get?
We make many sizes to fit different burners. Common diameters range from 50mm up to 300mm. Thickness usually goes from 10mm to 50mm. We can make custom sizes too. Tell us your requirements.

How much do these discs cost?
Price depends on the size and quantity. Larger discs cost more. Bigger orders get better prices. Material quality affects the price. The precision of machining matters too. Contact us for a specific quote.