Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

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Description

Overview of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc are non-metallic substances designed to withstand extreme temperatures exceeding 1,000°C, along with harsh chemical and physical stresses. They are essential for the inner linings of industrial furnaces, kilns, reactors, and incinerators, providing critical thermal insulation and structural integrity in processes ranging from metal and glass manufacturing to power generation.

Features of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

  • High-Temperature Resistance: Maintain structural strength and stability at temperatures often exceeding 1500°C.

  • Excellent Thermal Shock Resistance: Withstand rapid heating and cooling cycles without cracking or spalling.

  • Chemical Inertness: Resist corrosion and degradation from slags, molten metals, and acidic or basic environments.

  • High Mechanical Strength: Possess considerable load-bearing capacity at operating temperatures.

  • Low Thermal Conductivity: Provide effective insulation to improve energy efficiency and protect furnace structures.

  • Abrasion Resistance: Withstand erosion from solid materials and gas flows.

Specification of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

This grinding mill ceramic heater disc is made from high-purity Al2O3 (light weight aluminum oxide). It’s a tough, round part designed for extreme warmth and wear. The disc needs to manage constant grinding mill operations consistently. Alumina ceramic is excellent for this. It withstands extreme temperature levels exceptionally well. This disc won’t crack easily under thermal stress. Its hardness is extremely high, rated around 9 on the Mohs range. This suggests it resists scratches and abrasion effectively. It sustains the constant rubbing inside the mill. The product has reduced porosity. This keeps the disc strong and dense. It will not absorb liquids or wear down quickly. This disc lasts much longer than various other materials. It decreases just how frequently you need replacements. This saves downtime and upkeep prices.

The disc’s smooth surface area coating is necessary. It helps the burner feature successfully. The accurate measurements guarantee a best fit. This disc keeps secure burning in the burner. It stands up to the rough mill atmosphere. This includes direct exposure to slurry and effect. Its chemical stability is excellent. Alumina does not react with a lot of substances. This prevents rust or deterioration. The disc carries out dependably in mining and handling. It takes care of unpleasant materials like ore constantly. Its thermal shock resistance is critical. The disc makes it through rapid heating and cooling down cycles. This is common in grinding mill operations. The alumina ceramic disc uses dependable service. It supplies steady burner efficiency under tough conditions.

Applications of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

These grinding milling refractory Al2O3 ceramic heater roundel discs are tough components. They handle very hard work in manufacturing facilities. People utilize them for grinding and milling. They grind up materials needing solid tools. The discs are made from Al2O3 ceramic. This material is incredibly hard. It lasts a long period of time. It does not wear down quickly. This saves cash.

These discs function well in warm places. They are good for refractory jobs. Refractory methods standing up to high warm. They go inside furnaces and kilns. They shield various other parts from breaking. The discs remain solid even at high temperatures. They keep their form. This is essential for stable grinding.

An additional big usage is for heaters. They are called heater roundel discs for a reason. They fit onto burner nozzles. Their work is to protect the nozzle tip. They stop wear from happening. They encounter fires and warm straight. The ceramic handles this well. It stops the nozzle from getting broken promptly. This suggests much less downtime. Manufacturing facilities such as this.

The discs likewise aid regulate fuel flow. They make the fire pattern much better. This improves exactly how the burner functions. Better combustion occurs. This saves fuel. It also reduces air pollution in some cases. The disc form is round and flat. This layout is straightforward. It makes them very easy to set up. Maintenance is much easier as well.

These Al2O3 ceramic discs are reputable. They operate in grinding mills. They operate in high-heat zones. They function protecting heater nozzles. They aid equipments run much longer. They help manufacturing facilities make things efficiently. They are a clever option for tough commercial work.


Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.


Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.


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T/T, Western Union, Paypal, Credit Card etc.

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By air, by sea, by express, as customers request.

5 FAQs of Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc

What exactly is a Grinding Milling Refractory Al2O3 Ceramic Burner Roundel Disc? It’s a tough, heat-resistant ceramic part shaped like a disc or roundel. It’s made mostly from aluminum oxide (Al2O3). This disc sits inside burners for high-temperature jobs. Its job is to spread fuel or gas evenly. This creates a stable, efficient flame.

Why choose Al2O3 ceramic for burner discs? Aluminum oxide is very hard. It handles extreme heat well without cracking. This makes it perfect for burner use. Al2O3 resists wear from hot gases and particles. It lasts much longer than other materials. This toughness means fewer replacements. You save time and money.

How do you make these ceramic discs? We start with pure Al2O3 powder. This powder gets pressed into the disc shape. Then it’s fired at very high temperatures. This makes it dense and strong. After firing, we grind and mill the disc surfaces. This step ensures perfect smoothness and exact size. Precision grinding gives a perfect fit and seal in the burner.

Where do you use these Al2O3 ceramic discs? You find them in industrial burners. Places like furnaces and kilns need them. Metal processing uses them. So do glass making and chemical plants. Anywhere you need intense, controlled heat. They work in systems needing consistent fuel flow. They are vital for energy efficiency and steady operations.

Do these ceramic discs need special care? Handle them carefully. They are hard but can chip if dropped hard. Avoid big temperature shocks. Let them heat up and cool down slowly. Keep them clean from dirt or grease before installing. Proper installation prevents damage. Follow the burner maker’s guide for best results and long life.

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