Overview of High-Temperature Cordierite Mullite Ceramic Refractory Bearing Board Welding/Cutting Service Plate For Roller Kilns

High-Temperature Cordierite Mullite Ceramic Refractory Bearing Board Welding/Cutting Service Plate For Roller Kilns are non-metallic substances designed to withstand extreme temperatures exceeding 1,000°C, along with harsh chemical and physical stresses. They are essential for the inner linings of industrial furnaces, kilns, reactors, and incinerators, providing critical thermal insulation and structural integrity in processes ranging from metal and glass manufacturing to power generation.

Features of High-Temperature Cordierite Mullite Ceramic Refractory Bearing Board Welding/Cutting Service Plate For Roller Kilns

• High-Temperature Resistance: Maintain structural strength and stability at temperatures often exceeding 1500°C.

• Excellent Thermal Shock Resistance: Withstand rapid heating and cooling cycles without cracking or spalling.

• Chemical Inertness: Resist corrosion and degradation from slags, molten metals, and acidic or basic environments.

• High Mechanical Strength: Possess considerable load-bearing capacity at operating temperatures.

• Low Thermal Conductivity: Provide effective insulation to improve energy efficiency and protect furnace structures.

• Abrasion Resistance: Withstand erosion from solid materials and gas flows.

Specification of High-Temperature Cordierite Mullite Ceramic Refractory Bearing Board Welding/Cutting Service Plate For Roller Kilns

This High-Temperature Cordierite Mullite Porcelain Refractory Bearing Board is necessary for roller kiln welding and reducing procedures. It supplies a stable, heat-resistant surface for handling hot products. Home plate rests straight under rollers or supports workpieces throughout thermal procedures.

Its core stamina originates from the cordierite-mullite ceramic product. This unique mix deals outstanding thermal shock resistance. It handles quick temperature level adjustments without cracking. Home plate withstands extreme temperatures regularly, as much as 1650 ° C (3000 ° F). This exceeds the limits of several typical products.

The material likewise has a very reduced thermal development coefficient. It expands very little when heated up. This minimizes bending and maintains the surface flat under intense warmth. Keeping a level, steady surface is important for exact welding and cutting work with the kiln line.

Mechanical stamina is another essential function. The plate resists bending and damaging under heavy tons. It sustains rollers and workpieces accurately. This sturdiness is important popular commercial settings. Home plate withstands constant usage and thermal cycling.

Its high refractoriness suggests it doesn’t soften or melt at kiln operating temperatures. It offers a dependable, non-reactive base. This safeguards kiln rollers and makes sure smooth product motion. The plate also stands up to chemical strike from fluxes or heater ambiences.

Using this bearing board lowers downtime. It lasts a lot longer than less resilient alternatives. You prevent constant replacements. This conserves cash and keeps manufacturing running efficiently. Home plate ensures regular performance for roller kiln welding and cutting stations. It handles the warmth, tons, and stress accurately.

Applications of High-Temperature Cordierite Mullite Ceramic Refractory Bearing Board Welding/Cutting Service Plate For Roller Kilns

Right here’s the web content regarding the cordierite mullite ceramic bearing board:

Our high-temperature cordierite mullite ceramic refractory bearing boards are tough plates made for roller kilns. They hold products securely throughout firing or glazing. These boards sit directly on the kiln rollers. They face extreme heat and hefty loads constantly. The unique cordierite mullite ceramic mix gives great performance. It deals with temperature levels easily over 1300 ° C (2372 ° F). Sudden temperature modifications will not fracture these boards. This thermal shock resistance is essential for roller kiln usage. The boards heat up and cool quickly without damages. This saves time and energy in your kiln cycles. The product is extremely solid mechanically. It sustains hefty ceramic pieces or tiles without flexing. The boards stay flat and stable under lots at high warmth. This avoids bending or sagging problems. The surface is smooth and hard. Luster leaks or various other products don’t stick to it. This means cleaner manufacturing runs and less downtime for cleansing. Low thermal growth is one more huge and also. The board dimension remains regular through cooling and heating. This keeps product spacing precise on the rollers. You get trusted placing whenever. These boards are best for the demanding areas in roller kilns. They work well in preheating locations, firing sections, and fast cooling areas. Their stamina and heat resistance make them excellent. They deal with the hardest problems near burners or where hefty products relocate. The boards are made specifically for welding and reducing solutions. They provide a secure, heat-resistant base for exact service kiln components. This makes certain precise repairs or fabrication right where needed. The product lasts a long period of time also under extreme daily usage. It withstands wear from rollers and moving lots. This toughness lowers replacement costs and upkeep stops. You require less board adjustments over the kiln’s life time.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High-Temperature Cordierite Mullite Ceramic Refractory Bearing Board Welding/Cutting Service Plate For Roller Kilns

High-Temperature Cordierite Mullite Ceramic Refractory Bearing Boards for Roller Kilns: Top 5 FAQs

These special ceramic plates support items during welding or cutting inside very hot roller kilns. They handle the intense heat needed. Here are common questions:

What’s the highest temperature this board can take?
Our cordierite-mullite plates work reliably up to 1380°C (2516°F). This covers most roller kiln welding and cutting jobs. They stay strong and stable at these temperatures.

Why use cordierite-mullite ceramic?
This material is key for handling extreme heat repeatedly. It expands very little when hot. It handles sudden temperature changes well. This means less cracking and warping. It lasts much longer than cheaper options.

How long does one board usually last?
Lifespan depends heavily on use. Factors matter: the exact temperature, how often heating/cooling happens, the weight placed on it, and how carefully it’s handled. Used correctly, these plates last significantly longer than standard boards. Proper care extends service life.

What causes damage to these boards?
Avoid sudden impacts or drops. Thermal shock happens if you heat or cool it too fast. Placing uneven or excessively heavy loads can cause stress cracks. Chemical spills from glazes or fluxes can also harm the surface. Follow handling guidelines closely.

What sizes are available?
Manufacturers typically offer standard sizes. Custom sizes are also possible. Tell us your kiln dimensions and specific load requirements. We can usually make plates to fit your exact roller kiln setup.