Overview of Refractory Cordierite Mullite Ceramic Plate / Batt / Slab for Sanitary Ware

Refractory Cordierite Mullite Ceramic Plate / Batt / Slab for Sanitary Ware are non-metallic substances designed to withstand extreme temperatures exceeding 1,000°C, along with harsh chemical and physical stresses. They are essential for the inner linings of industrial furnaces, kilns, reactors, and incinerators, providing critical thermal insulation and structural integrity in processes ranging from metal and glass manufacturing to power generation.

Features of Refractory Cordierite Mullite Ceramic Plate / Batt / Slab for Sanitary Ware

• High-Temperature Resistance: Maintain structural strength and stability at temperatures often exceeding 1500°C.

• Excellent Thermal Shock Resistance: Withstand rapid heating and cooling cycles without cracking or spalling.

• Chemical Inertness: Resist corrosion and degradation from slags, molten metals, and acidic or basic environments.

• High Mechanical Strength: Possess considerable load-bearing capacity at operating temperatures.

• Low Thermal Conductivity: Provide effective insulation to improve energy efficiency and protect furnace structures.

• Abrasion Resistance: Withstand erosion from solid materials and gas flows.

Specification of Refractory Cordierite Mullite Ceramic Plate / Batt / Slab for Sanitary Ware

This cordierite mullite ceramic plate is made for sanitary ware kilns. It’s the batt or slab holding items during firing. The material combines cordierite and mullite. This mix gives excellent thermal shock resistance. The plate handles rapid temperature changes well. It expands very little when heated. This low thermal expansion prevents cracking. It keeps its shape over many uses.

These plates withstand high temperatures easily. They perform reliably in sanitary ware firing cycles. The material resists chemical attack from glazes and vapors. It won’t degrade quickly. This leads to long service life. You get more firings per plate. The structure stays strong and stable. This minimizes warping. It prevents product damage in the kiln.

The plate provides consistent support. It ensures even heat transfer around the ware. This helps achieve uniform firing results. Color and strength are consistent batch after batch. Less breakage occurs. You save money on replacements. Downtime for kiln furniture changes reduces. Production efficiency improves.

The ceramic offers good mechanical strength. It supports heavy sanitary ware pieces securely. Handling during loading and unloading is safe. The surface is smooth. Glaze drips don’t stick badly. Cleaning is easier between cycles. Maintenance needs are lower.

Applications of Refractory Cordierite Mullite Ceramic Plate / Batt / Slab for Sanitary Ware

Refractory cordierite mullite ceramic plates, batts, and slabs are special heat-resistant parts. They are vital in making sanitary ware like toilets, sinks, and basins. Factories use these ceramic parts as kiln furniture. Kiln furniture holds the unfired clay pieces during the high-temperature firing process inside kilns. This firing makes the clay hard and strong.

These plates, batts, and slabs sit inside the kiln. Workers place the wet or dry pressed sanitary ware pieces on top of them. The kiln then heats up to very high temperatures. The cordierite mullite material handles this extreme heat well. It resists thermal shock. Thermal shock is the stress caused by quick temperature changes. Ordinary materials might crack or warp. Cordierite mullite stays stable.

This stability is crucial. It prevents the sanitary ware pieces from warping or cracking while firing. The plates provide a perfectly flat, reliable surface. The pieces fire evenly. Quality stays consistent. Defects are minimized. This saves money. Less waste happens.

The material also has low thermal expansion. It doesn’t expand much when heated. This keeps its shape precisely over many firing cycles. The plates, batts, and slabs last a long time. Factories don’t need to replace them often. This saves costs. Production runs improve.

Energy efficiency is another benefit. The low thermal expansion and good heat resistance mean less heat escapes. Kilns operate more efficiently. Fuel costs go down. Production becomes more economical. These ceramic parts are essential for reliable, high-quality sanitary ware manufacturing. They ensure smooth, efficient kiln operation.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Refractory Cordierite Mullite Ceramic Plate / Batt / Slab for Sanitary Ware

What is this cordierite-mullite plate for?
This plate holds sanitary ware items like sinks and toilets during kiln firing. It supports the heavy pieces at high temperatures. The material withstands the extreme heat cycles needed to make ceramics.

How hot can it get?
These plates work reliably up to about 1350 degrees Celsius (2462 degrees Fahrenheit). That’s hot enough for firing most sanitary ware glazes and clays. Don’t exceed this limit; it can damage the plate.

Why pick cordierite-mullite over other kiln furniture?
The main reason is thermal shock resistance. This plate handles sudden, big temperature changes without cracking easily. It also has good high temperature strength and resists warping. This means fewer cracks and less breakage of your expensive sanitary ware pieces.

How long will one last?
Plate life depends heavily on your kiln conditions. Firing temperature, cooling speed, and load weight matter a lot. With careful use, expect hundreds of firing cycles. Watch for cracks, warping, or surface wear. Replace plates showing damage.

Is special handling needed?
Yes, handle these plates carefully. They are strong but brittle. Avoid dropping them or hitting them hard. Chips or cracks weaken the plate. Always stack them flat and evenly. Uneven stacks cause stress and breakage.