Customize Silicon Carbide Ceramic Filters Plate Square Sic Porous Vacuum Chuck

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Description

Overview of Customize Silicon Carbide Ceramic Filters Plate Square Sic Porous Vacuum Chuck

Customize Silicon Carbide Ceramic Filters Plate Square Sic Porous Vacuum Chuck ceramics are a class of ultra-high-performance materials known for their exceptional thermal conductivity, outstanding mechanical properties, and superior chemical stability. They excel in the most demanding environments involving extreme temperatures, wear, and corrosive agents. This combination of properties makes SiC ceramics indispensable for advanced applications in aerospace, energy, automotive, and industrial processing.

Features of Customize Silicon Carbide Ceramic Filters Plate Square Sic Porous Vacuum Chuck

  • Exceptional Thermal Conductivity: Facilitates excellent heat dissipation, outperforming many metals and most other ceramics.

  • High-Temperature Strength: Maintains remarkable mechanical strength and creep resistance at temperatures up to 1650°C.

  • Superior Wear & Abrasion Resistance: Offers extreme hardness, making it ideal for wear-prone components like seals, nozzles, and liners.

  • Excellent Chemical Inertness: Highly resistant to oxidation and attack by acids, alkalis, and molten metals.

  • High Thermal Shock Resistance: Withstands rapid temperature changes without cracking or degrading.

  • Semiconductor Properties: Used extensively in high-power, high-frequency electronic devices.

Specification of Customize Silicon Carbide Ceramic Filters Plate Square Sic Porous Vacuum Chuck

This Custom Silicon Carbide Ceramic Filter Plate is designed for demanding vacuum chuck applications. It offers a robust solution for securely holding workpieces during precision processes. The plate is made from high-purity silicon carbide. This material is extremely hard and durable. It withstands high temperatures easily. Thermal shock resistance is excellent. The plate won’t crack under rapid temperature changes.

The square shape provides a stable, flat surface. Standard sizes are available. Custom dimensions are possible. We tailor the plate to fit your specific equipment. Thickness is critical for strength and vacuum flow. We offer various thickness options based on your needs. The key feature is the controlled porosity. Fine, interconnected pores run through the ceramic body. These pores allow air to pass through effectively. This creates the strong vacuum hold-down force.

Pore size and distribution are carefully engineered. This ensures uniform vacuum suction across the entire plate surface. Your workpiece stays firmly in place. No slippage occurs during machining or handling. The surface finish is smooth. This prevents damage to delicate parts. Silicon carbide is chemically inert. It resists corrosion from coolants and chemicals. This guarantees long service life in harsh industrial environments. Maintenance is minimal.

This Sic filter plate excels in high-temperature vacuum environments. It performs reliably where metals fail. Common uses include semiconductor manufacturing. It’s vital for wafer processing stages. Other applications include advanced optics production. It’s used in laser machining systems. It’s essential for any process needing secure, non-marring workpiece fixation under vacuum. The plate handles repeated thermal cycling. Performance remains consistent.

Applications of Customize Silicon Carbide Ceramic Filters Plate Square Sic Porous Vacuum Chuck

Custom silicon carbide ceramic filter plates offer strong solutions for tough industrial vacuum chuck jobs. They handle high temperatures easily. They resist chemical damage well. They stay stable under heavy loads. These properties make them ideal where other materials fail.

Metal filters often warp or corrode with heat and chemicals. Standard ceramics might crack under stress. SiC avoids these problems. Its extreme hardness provides excellent wear resistance. This means your filter plate lasts much longer. You replace it less often.

The porous structure is key. We make these plates with precise, controlled porosity. Tiny holes run through the ceramic body. This allows strong vacuum suction. The vacuum holds workpieces securely during machining, grinding, or polishing. Your parts stay firmly in place.

Square shapes are common. We customize the size and thickness to fit your specific vacuum chuck perfectly. We adjust the porosity level too. This controls the vacuum strength and flow exactly for your application. You get the hold-down force you need.

These plates work reliably in harsh settings. Foundries use them for hot metal casting. Semiconductor plants use them for wafer handling. Laser cutting systems use them for material positioning. They manage thermal shock from rapid heating and cooling. They resist corrosive coolants and cleaning agents.

The result is dependable performance. Production lines run smoother with less downtime. You save money on frequent replacements. You achieve consistent results. Your vacuum chuck system gains durability and efficiency.


Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.


Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.


Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Customize Silicon Carbide Ceramic Filters Plate Square Sic Porous Vacuum Chuck

What is a silicon carbide ceramic filter plate?

This is a custom vacuum chuck. We make it from porous silicon carbide ceramic. It’s a flat, square plate. Its job is to hold workpieces firmly using suction. The air pulls through tiny holes in the ceramic.

Why use silicon carbide (SiC)?

Silicon carbide is very hard. It resists heat extremely well. It doesn’t wear down easily. Chemicals don’t harm it much. This makes SiC chucks last longer. They work reliably in tough factory conditions. Other materials often fail faster.

How do the holes work?

The plate has many tiny, connected pores. Think of a sponge made from solid ceramic. Air gets sucked through these pores. This creates strong, even vacuum across the whole plate surface. It holds parts flat and secure. The hole pattern is designed for maximum suction grip.

Can you customize the plate?

Yes, we specialize in custom orders. You tell us the exact size you need. We adjust the hole pattern for your specific parts. We control the thickness. We control how porous the ceramic is. This ensures the vacuum strength is perfect for your application. We build it your way.

How do I clean the chuck?

Keep it clean for best performance. Use mild soap and warm water. Scrub it gently with a soft brush. Avoid harsh acids or strong alkalis. They might slowly damage the ceramic over time. Regular cleaning stops dust and debris blocking the pores. Blocked pores mean weaker suction.

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