Overview of Foundry Alumina Zirconia Molten Metal Filtration Silicon Carbide Sic Ceramic Foam Filter

Foundry Alumina Zirconia Molten Metal Filtration Silicon Carbide Sic Ceramic Foam Filter ceramics are a class of ultra-high-performance materials known for their exceptional thermal conductivity, outstanding mechanical properties, and superior chemical stability. They excel in the most demanding environments involving extreme temperatures, wear, and corrosive agents. This combination of properties makes SiC ceramics indispensable for advanced applications in aerospace, energy, automotive, and industrial processing.

Features of Foundry Alumina Zirconia Molten Metal Filtration Silicon Carbide Sic Ceramic Foam Filter

• Exceptional Thermal Conductivity: Facilitates excellent heat dissipation, outperforming many metals and most other ceramics.

• High-Temperature Strength: Maintains remarkable mechanical strength and creep resistance at temperatures up to 1650°C.

• Superior Wear & Abrasion Resistance: Offers extreme hardness, making it ideal for wear-prone components like seals, nozzles, and liners.

• Excellent Chemical Inertness: Highly resistant to oxidation and attack by acids, alkalis, and molten metals.

• High Thermal Shock Resistance: Withstands rapid temperature changes without cracking or degrading.

• Semiconductor Properties: Used extensively in high-power, high-frequency electronic devices.

Specification of Foundry Alumina Zirconia Molten Metal Filtration Silicon Carbide Sic Ceramic Foam Filter

This ceramic foam filter cleans liquified steel in factories. It removes contaminations efficiently. The filter uses alumina, zirconia, and silicon carbide. This mix develops a strong, permeable structure. Molten metal moves via these little pores. Strong impurities get trapped inside the filter. Cleaner metal flows out the opposite side.

The alumina and zirconia supply exceptional warm resistance. They deal with extremely high casting temperature levels quickly. Silicon carbide includes additional sturdiness. It makes the filter last much longer. The foam structure uses a significant surface area. This captures more slag, oxides, and other scrap. Your metal remains cleaner.

Using this filter improves final casting high quality. You obtain less defects in your parts. Porosity lowers significantly. Strength and dependability increase. This conserves you cash later. You avoid costly rework and scrap. Metal return boosts too. Much less excellent metal gets thrown away with the waste.

These filters work for numerous steels. They deal with light weight aluminum alloys well. They help copper and bronze also. Some even handle certain irons and steels. Select the right quality for your specific steel temperature and chemistry. The filters come in different sizes and shapes. They fit standard filter boxes quickly. Setup is uncomplicated.

Appropriate preheating is essential before usage. Stay clear of thermal shock. Location the filter appropriately in the gating system. The steel circulation should experience it properly. This ensures maximum cleansing power. The filter withstands the steel circulation impact. It keeps its form under pressure. Expect consistent performance throughout the pour. Good filtration means much better spreadings each time.

Applications of Foundry Alumina Zirconia Molten Metal Filtration Silicon Carbide Sic Ceramic Foam Filter

Factory alumina zirconia silicon carbide ceramic foam filters tidy molten metal. They eliminate unsafe pollutants. These contaminations cause problems in castings. Filters enhance end product quality. They help several steel kinds.

Light weight aluminum factories make use of these filters heavily. Light weight aluminum casting needs tidy steel. Filters catch oxides and inclusions. They quit slag particles too. This stops porosity and splits. Spreadings become more powerful and a lot more reliable. Filters handle high flow rates. Manufacturing rates stay effective.

Steel factories profit similarly. Steel handling includes extreme temperatures. Alumina zirconia SiC filters endure this warm. They record deoxidation products and deteriorated refractory bits. Cleanser steel means fewer surface area defects. Mechanical residential or commercial properties improve. Filters last long in rough problems.

Copper and copper alloy foundries apply these filters. Copper thaws at reduced temperatures. Filters still carry out well. They remove dross and other pollutants. Tidy copper flows much better right into mold and mildews. Castings reveal excellent surface area finish. Filters help reduce scrap rates.

Other steels like zinc and magnesium also make use of these filters. The principle stays the same. Impurity elimination is vital. Filters offer a basic, efficient service. They match existing gating systems easily. Installment is simple. Shops see quick top quality gains.

Filters function by capturing fragments as metal streams via the porous ceramic framework. The open cell foam style provides large surface area. Contaminations get caught inside the network. Tidy steel departures the filter. This takes place continuously during pouring. Steel yield rises. Less metal is shed with slag. Operating prices usually lower.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Foundry Alumina Zirconia Molten Metal Filtration Silicon Carbide Sic Ceramic Foam Filter

What is a Foundry Alumina Zirconia Ceramic Foam Filter?
This filter is made from silicon carbide (SiC). Alumina and Zirconia are added to the mix. This makes the filter much stronger. It handles tough conditions in metal foundries. Its main job is cleaning molten metal before casting.

Why use this filter over others?
It’s incredibly tough. The Alumina-Zirconia mix gives it super high heat resistance. It also resists chemical attack from molten metals. This means it lasts longer than basic filters. It saves money by reducing filter changes. It traps more impurities effectively. Cleaner metal makes better castings.

How does this filter actually work?
Molten metal flows through the filter’s open pores. These pores form a complex network inside the foam. Solid impurities get stuck inside this network. Clean metal flows out the other side. The filter acts like a very fine sieve. It catches tiny particles other methods miss.

What sizes and shapes are available?
You can get these filters in many standard sizes. Common shapes are square, round, and rectangle. The thickness and pore size (PPI – pores per inch) also vary. The right size depends on your specific furnace and metal type. Manufacturers provide charts to help you choose.

How should I handle and install these filters?
Handle them carefully. They are brittle before heating. Always wear protective gloves. Install the filter in the filter box or gating system securely. Make sure it fits tightly. Never touch a used filter after pouring. It stays extremely hot for a long time. Let it cool down completely before removal.