Overview of China Factory Industrial Technical Si3n4 Silicon Nitride Ceramic Insert

China Factory Industrial Technical Si3n4 Silicon Nitride Ceramic Insert is a high-performance advanced ceramic renowned for its exceptional combination of thermal shock resistance, high strength, toughness, and excellent wear and corrosion resistance. It is a material of choice for demanding applications across various industries, from automotive and aerospace to industrial and medical.

Features of China Factory Industrial Technical Si3n4 Silicon Nitride Ceramic Insert

l Excellent Thermal Shock Resistance: Withstands rapid temperature changes without cracking.

l High Strength & Hardness: Maintains mechanical properties at both room and elevated temperatures.

l Good Fracture Toughness: Superior to many other technical ceramics, providing better resistance to chipping and breakage.

l Low Density & Lightweight: Significantly lighter than steel and many metals.

l Wear & Corrosion Resistance: Ideal for components exposed to abrasive and corrosive environments.

l Electrical Insulation: Offers good dielectric properties.

 

Specification of China Factory Industrial Technical Si3n4 Silicon Nitride Ceramic Insert

This silicon nitride ceramic insert comes from our China factory. It is made for tough industrial cutting jobs. We use high-quality silicon nitride material. This material is very hard. It also handles heat well. The insert keeps its shape even at high temperatures. That means it works reliably in demanding conditions.

These inserts are designed to be strong. They resist wear effectively. They last longer than many other tool materials. The inserts have sharp cutting edges. This gives you precise machining results. You get cleaner cuts and finer finishes on your workpieces.

We offer different sizes and shapes. There are square inserts, triangular inserts, and round inserts. You can choose the type that fits your machine tools. We also provide various edge preparations. This includes sharp edges and honed edges. You pick the edge that matches your specific cutting needs.

Our silicon nitride inserts work with many materials. They cut hardened steel well. They handle cast iron effectively. They also machine superalloys and some non-ferrous metals. These inserts are good for turning, milling, and boring operations. They help you achieve high productivity.

The inserts have consistent quality. We control the manufacturing process carefully. Each insert meets strict standards. This ensures reliable performance every time you use them. You can trust them for your important machining tasks.

Applications of China Factory Industrial Technical Si3n4 Silicon Nitride Ceramic Insert

China factory industrial technical Si3N4 silicon nitride ceramic inserts are strong tools for cutting metal. They are made from a very hard ceramic material. This material keeps its strength even at high temperatures. That is why these inserts work well for tough machining jobs.

These inserts handle high cutting speeds easily. They let machines run faster. This saves time in production. The inserts also resist wear much better than many other tool materials. This means tools last longer before needing replacement. Less downtime saves money.

Silicon nitride inserts perform superbly in turning operations. They excel when machining cast iron parts. They also work well on hardened steels. These inserts can take the heat and pressure. They maintain a sharp cutting edge. This results in a good surface finish on the workpiece.

Milling operations benefit from Si3N4 inserts too. They are tough enough for interrupted cuts. This is common in milling. The inserts withstand the impacts without chipping easily. Consistent performance is key. These inserts deliver that reliability.

These ceramic inserts are ideal for high-speed machining. They are also perfect for dry machining. Coolant isn’t always needed. This simplifies the setup. Reducing coolant use can lower costs. It can also be better for the environment.

Hard turning is another key application. Si3N4 inserts machine hardened materials effectively. They often eliminate the need for grinding. This is a big advantage. It streamlines the manufacturing process. Grinding is slower and more expensive.

The thermal shock resistance of silicon nitride is important. Tools heat up quickly during cutting. Then they might cool down fast. Many materials crack from this sudden change. Si3N4 handles these rapid temperature shifts well. This prevents tool failure.

Chemical stability is another plus. The inserts resist reactions with the workpiece material. This keeps the cutting edge sharp. It also prevents built-up edge problems. Clean cutting action is maintained.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of China Factory Industrial Technical Si3n4 Silicon Nitride Ceramic Insert

Here are five common questions about our China factory made Industrial Technical Si3N4 Silicon Nitride Ceramic Inserts.

What exactly is silicon nitride? Silicon nitride is a special ceramic material. It’s very hard. It handles high heat extremely well. It resists wear effectively. These properties make it perfect for tough cutting jobs. Our inserts use this advanced material.

What kind of machining are these inserts best for? These Si3N4 inserts excel in high-speed machining. They are ideal for cutting super hard metals. Think cast iron, hardened steels, nickel alloys. They also work well for finishing cuts needing a smooth surface. They might not be the first choice for softer materials sometimes.

How long do these inserts last? Silicon nitride inserts typically last much longer than carbide tools. They withstand abrasion better. They handle higher cutting speeds without wearing out quickly. Actual tool life depends on your specific machining conditions. Expect significantly longer use compared to carbide though.

Can I use these inserts for interrupted cuts? Silicon nitride is strong. It is also somewhat brittle. This means it can be sensitive to shock loading. Interrupted cuts involve sudden impacts. This can sometimes cause chipping or breakage. While possible under careful conditions, continuous cuts are generally safer for maximum insert life.

Do I need special handling for these ceramic inserts? Yes, handle them carefully. Avoid dropping them or hitting them hard. They are harder than steel but can fracture if shocked. Make sure the insert seat in your tool holder is clean. Secure the insert properly. Avoid excessive clamping force. This prevents damage during setup.