Overview of Si3n4 Silicon Nitride Ceramic Locating Pin for Nut Welding Industry

Si3n4 Silicon Nitride Ceramic Locating Pin for Nut Welding Industry is a high-performance advanced ceramic renowned for its exceptional combination of thermal shock resistance, high strength, toughness, and excellent wear and corrosion resistance. It is a material of choice for demanding applications across various industries, from automotive and aerospace to industrial and medical.

Features of Si3n4 Silicon Nitride Ceramic Locating Pin for Nut Welding Industry

l Excellent Thermal Shock Resistance: Withstands rapid temperature changes without cracking.

l High Strength & Hardness: Maintains mechanical properties at both room and elevated temperatures.

l Good Fracture Toughness: Superior to many other technical ceramics, providing better resistance to chipping and breakage.

l Low Density & Lightweight: Significantly lighter than steel and many metals.

l Wear & Corrosion Resistance: Ideal for components exposed to abrasive and corrosive environments.

l Electrical Insulation: Offers good dielectric properties.

 

Specification of Si3n4 Silicon Nitride Ceramic Locating Pin for Nut Welding Industry

Si3N4 silicon nitride ceramic locating pins are essential for accurate nut placement in welding operations. These pins hold nuts securely in position prior to welding. They make certain regular weld top quality and stop misalignment. The product choice matters greatly. Silicon nitride ceramic offers outstanding performance. It holds up against extreme warmth near welding arcs. Pins stand up to thermal shock from fast temperature changes usual in welding. This protects against splitting or failing throughout use.

Durability is a crucial advantage. Silicon nitride is exceptionally tough. It gauges around 90 HRA on the Rockwell solidity scale. This solidity stops wear from repeated contact with metal components. The pins keep their specific measurements over extended periods. They last much longer than steel pins. This decreases replacement frequency and downtime. Upkeep prices reduce substantially.

Chemical resistance is another advantage. Silicon nitride is inert. It stands up to deterioration from oils, coolants, and welding fumes. The pins remain clean and functional in extreme workshop atmospheres. They don’t corrosion like metal choices. Surface quality stays high.

Electrical insulation is vital for welding safety. These ceramic pins do not carry out electrical energy. They stop accidental arcing between the welding tool and the workpiece. This secures equipment and boosts driver safety and security. Welding processes run more efficiently.

Requirement sizes range from 3mm to 12mm. Common sizes are 20mm to 50mm. Custom-made sizes are offered. The pins include a smooth, refined surface coating. This lessens friction throughout nut insertion and removal. Accuracy grinding makes certain tight dimensional tolerances. This ensures constant locating accuracy whenever. Load ability is sufficient for conventional nut welding stress. The high fracture sturdiness of silicon nitride prevents damage under regular tons.

Applications of Si3n4 Silicon Nitride Ceramic Locating Pin for Nut Welding Industry

Si3N4 silicon nitride ceramic locating pins fix big issues in nut welding. Nut welding needs excellent positioning every single time. Metal situating pins commonly cause trouble. The welding electrode touches the pin inadvertently. This creates an arc mark. That mark damages the part surface. It suggests scrap. Production stops. Costs increase. Silicon nitride pins are various. They are non-conductive. Power does not pass through them. The electrode can touch the pin. Absolutely nothing bad takes place. No arc marks appear. The part surface area stays clean. This removes scrapped components. Production maintains moving smoothly.

These ceramic pins are extremely hard. They withstand put on much better than steel. Nut welding is harsh. Pins get struck and scratched frequently. Steel pins wear down quick. Used pins trigger imbalance. Poor welds adhere to. Si3N4 pins stay sharp much longer. They hold nuts precisely in position weld after weld. This gives consistent positioning. It implies reliable, solid welds every time. Downtime for pin changes goes down a whole lot.

Heat is another big variable near welders. Metal pins get really hot. Warm makes steel increase. An expanded pin doesn’t hold the nut right. Imbalance takes place again. Silicon nitride deals with warm in a different way. It resists thermal shock exceptionally well. It does not increase like steel when hot. The pin keeps its exact shapes and size. Nut placement stays excellent also under intense heat. Welding robotics function faster and extra properly with these pins. They fit completely right into automated welding cells. Operators spend much less time repairing problems. They concentrate on running production. The pins last a long period of time also in tough conditions. This saves cash on substitutes. It reduces upkeep prices as well.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Si3n4 Silicon Nitride Ceramic Locating Pin for Nut Welding Industry

What makes silicon nitride ceramic good for locating pins?
It handles extreme heat very well. Welding gets hot. This pin stays strong. It resists wear better than steel. It doesn’t expand much with heat. This keeps nuts positioned accurately.

How hot can this pin get without failing?
It works fine over 1300°C. Steel pins soften much earlier. This ceramic stays hard. Welding temperatures won’t damage it. Your pins keep locating nuts correctly.

Why does this ceramic pin last longer?
Silicon nitride is very hard. It doesn’t scratch easily. Steel pins wear out fast from friction. This ceramic resists that wear. You replace pins less often. This saves money and downtime.

Will this ceramic pin break easily?
No, it’s tough. Silicon nitride handles impact well. Normal welding forces won’t crack it. It’s stronger than many ceramics. It holds up reliably in your welding fixtures.

Does this pin need special maintenance?
No, almost none. It doesn’t need grease. Grease burns off in welding heat. The ceramic stays smooth. Just wipe it clean sometimes. It runs smoothly for a long time.