Overview of Custom High Performance and Wear Resistant Ceramic Industry Si3n4 Silicon Nitride Ceramic Disc

Custom High Performance and Wear Resistant Ceramic Industry Si3n4 Silicon Nitride Ceramic Disc is a high-performance advanced ceramic renowned for its exceptional combination of thermal shock resistance, high strength, toughness, and excellent wear and corrosion resistance. It is a material of choice for demanding applications across various industries, from automotive and aerospace to industrial and medical.

Features of Custom High Performance and Wear Resistant Ceramic Industry Si3n4 Silicon Nitride Ceramic Disc

l Excellent Thermal Shock Resistance: Withstands rapid temperature changes without cracking.

l High Strength & Hardness: Maintains mechanical properties at both room and elevated temperatures.

l Good Fracture Toughness: Superior to many other technical ceramics, providing better resistance to chipping and breakage.

l Low Density & Lightweight: Significantly lighter than steel and many metals.

l Wear & Corrosion Resistance: Ideal for components exposed to abrasive and corrosive environments.

l Electrical Insulation: Offers good dielectric properties.

Specification of Custom High Performance and Wear Resistant Ceramic Industry Si3n4 Silicon Nitride Ceramic Disc

This customized silicon nitride ceramic disc supplies top efficiency in difficult conditions. It’s made from costs Si3N4 material. This guarantees impressive wear resistance. The disc endures extreme abrasion and rubbing extremely well. It lasts much longer than steel parts. This decreases downtime and replacement expenses considerably.

The disc handles severe warmth. It runs dependably approximately 1300 ° C in air. It performs well in inert gases up to 1800 ° C. Sudden temperature changes won’t crack it. This thermal shock resistance is essential for requiring procedures. It stays strong under high mechanical tons. Its high strength stops breakage under pressure.

Its firmness is outstanding. It measures over 85 HRA. This makes it very resistant to damaging and surface damages. The material is likewise really light. Its thickness is low, around 3.2 g/cm FIVE. This lightweight nature assists in high-speed applications. It decreases centrifugal pressures.

We create discs making use of advanced techniques. These consist of isostatic pressing and specific sintering. This makes certain constant quality and exact measurements. We can customize the disc size, thickness, and surface coating. Common diameters vary from 10mm to 500mm. Density differs based on your needs. Fine grinding accomplishes tight tolerances and smooth surfaces. We fulfill stringent market criteria like ASTM F2094.

This disc masters lots of extreme atmospheres. It’s perfect for high-performance bearings. It functions well in pump seals and valve components. It’s suitable for cutting devices and use plates. It serves in heater components and semiconductor handling equipment. It works dependably in chemical processing devices. Its non-magnetic and electrically shielding buildings include additional value. It stands up to deterioration from many acids and alkalis. Proper handling protects against damaging before installation.

Applications of Custom High Performance and Wear Resistant Ceramic Industry Si3n4 Silicon Nitride Ceramic Disc

Here’s a clear description of silicon nitride ceramic discs:

Silicon nitride ceramic discs provide outstanding performance where basic materials fall short. They manage severe warm conveniently. This makes them best for components inside hot heaters. They also resist wear unbelievably well. Parts sliding or revolving under stress last a lot longer. This minimizes downtime and substitute expenses significantly.

Factories use them heavily sought after circumstances. They are excellent for high-temperature bearings. These bearings run efficiently with very little lubrication. This saves cash and maintenance headache. They function well as wear plates and liners in extreme processing tools. Abrasive products trigger much less damage. Pump seals profit considerably also. Silicon nitride resists chemical attack from lots of fluids. It avoids leaks and expands pump life.

The electronics industry relies upon these discs. They function as trustworthy substratums and insulators. Silicon nitride does not carry out electrical power. It handles the heat created throughout semiconductor manufacturing. This guarantees secure production procedures. They are additionally discovered in reducing devices. The product’s hardness permits exact machining of difficult alloys. Tools stay sharp much longer.

These discs withstand severe thermal shock. Quick temperature level adjustments will not split them. This is essential in applications like steel forming. Parts heat up and cool down quick. Silicon nitride stays undamaged. Its all-natural lubricity reduces rubbing. Relocating parts run extra efficiently. Energy consumption can lower. The material is also lightweight. This minimizes tension on supporting structures. It contributes to reduce inertia in rotating systems.

Consumers select silicon nitride discs for durability and dependability. They carry out consistently under challenging problems. This translates to fewer failures and lower operating expense. The discs keep precision gradually. Dimensional security is outstanding. This guarantees consistent item high quality. They are a wise remedy for challenging industrial applications.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Custom High Performance and Wear Resistant Ceramic Industry Si3n4 Silicon Nitride Ceramic Disc

What exactly is a silicon nitride ceramic disc?
It’s a high-tech ceramic part. Manufacturers make it from silicon nitride powder. They use intense heat and pressure. This creates an extremely hard, durable disc. These discs handle tough jobs regular materials can’t.

Why pick silicon nitride over other ceramics?
Silicon nitride stands out. It’s much tougher than alumina or zirconia. It resists breaking under impact better. It also handles extreme heat far better than most metals. Its wear resistance is excellent. This means parts last longer in abrasive conditions.

How well does it work under heavy stress?
These discs excel under pressure. They maintain strength even at very high temperatures, over 1000°C. They don’t easily wear down from friction. They resist chemical attack too. This makes them reliable in punishing environments like engines or heavy machinery.

Can it manage sudden temperature changes?
Yes, thermal shock resistance is a key strength. Silicon nitride discs heat up and cool down rapidly. They won’t crack easily from quick temperature shifts. This is vital for applications like high-performance brakes or turbocharger components.

Where are these discs typically used?
You find them in demanding industries. Automotive uses them for turbocharger rotors and bearings. Aerospace uses them in engine parts. Industrial machinery uses them for wear plates and seals. They are also common in high-end ball bearings and cutting tools.