Overview of Custom Wear Resistant Zirconium Dioxide Ceramic Zirconia Bushing

Custom Wear Resistant Zirconium Dioxide Ceramic Zirconia Bushing are high-performance advanced materials renowned for their exceptional mechanical strength, toughness, and wear resistance. Often called “ceramic steel,” they undergo a phase transformation mechanism that inhibits crack propagation. This makes them a superior choice for demanding industrial, medical, and technical applications where reliability and longevity are critical.

Features of Custom Wear Resistant Zirconium Dioxide Ceramic Zirconia Bushing

• High Strength & Toughness: Possesses exceptional fracture toughness and flexural strength, far exceeding that of other advanced ceramics.

• Excellent Wear Resistance: Ideal for components subject to friction and abrasion, ensuring a long service life.

• Biocompatibility: Certified biocompatibility makes it a premier material for dental restorations (e.g., crowns, bridges) and surgical implants.

• Low Thermal Conductivity: Exhibits excellent thermal insulation properties.

• Chemical Inertness: Highly resistant to corrosion by various acids, alkalis, and other aggressive substances.

• Aesthetic Quality: Can be manufactured in a bright, white color that closely mimics the natural appearance of teeth.

Specification of Custom Wear Resistant Zirconium Dioxide Ceramic Zirconia Bushing

This bushing is tailor-made from zirconium dioxide ceramic. It’s also called zirconia. This product is incredibly tough. It resists wear extremely well. Industrial settings cause consistent rubbing. This bushing manages that rubbing quickly. It lasts a lot longer than steel parts. Downtime for substitutes goes down considerably.

Zirconia has an unique framework. This provides it impressive toughness. It doesn’t chip or crack quickly under pressure. Hefty tons prevail in machinery. This bushing withstands them reliably. It remains strong also in harsh problems. Its surface area is very smooth. This reduces rubbing against moving components. Less rubbing implies much less energy loss. Devices run more successfully.

We make these bushings to your precise demands. You supply the dimensions. We produce the specific shapes and size needed. Common specs include internal sizes from 5mm to 100mm. Outer diameters vary likewise. Wall thickness differs based on application demands. We provide various grades of zirconia. Some qualities concentrate on optimum firmness. Others focus on improved strength. We assist you choose the best material.

This bushing works where wear is a major trouble. It fits pumps, valves, and extruders perfectly. Mining devices sees extreme abrasion. These bushings do well there. Chemical processing uses destructive liquids. Zirconia stands up to chemical assault efficiently. It does not corrosion like steel. Heats are no problem either. It keeps its strength and shape when warm.

Utilizing this customized zirconia bushing saves cash lasting. Its severe wear resistance indicates less adjustments. Maintenance costs decrease. Device integrity improves. Production lines remain running much longer.

Applications of Custom Wear Resistant Zirconium Dioxide Ceramic Zirconia Bushing

Custom-made wear resistant zirconium dioxide ceramic zirconia bushings deal with tough jobs. These parts last a long time in rough conditions. Their unbelievable hardness battles wear efficiently. They resist scrapes and abrasion better than metal. This makes them best for areas where points rub difficult and frequently.

Zirconia bushings see heavy use in several sectors. Mining equipment uses them in crushers and displays. These equipments encounter consistent rock and mineral abrasion. The bushings hold up well. Chemical handling plants depend on them too. Zirconia withstands solid chemicals without damages. It keeps pumps and shutoffs running efficiently under harsh liquids. Manufacturing lines utilize them in high-wear spots. Conveyor systems, rollers, and guides profit substantially. They decrease downtime caused by used parts.

These bushings handle severe warm well. They work accurately in high-temperature kilns and heating systems. Steel bushings would certainly fail swiftly there. Their low rubbing is an additional plus. Machinery runs smoother and needs less power. This saves energy in time. Zirconia is also really solid. It stands up to splitting under stress far better than various other ceramics. This strength is vital for demanding applications.

Installment is simple. They suit existing equipment layouts conveniently. Engineers usually use them as straight replacements for used metal bushings. This swap increases performance dramatically. The result is less maintenance and longer service life. Devices maintains running much longer between closures.

Company Profile

Tanki New Materials Co.Ltd. focus on the research and development, production and sales of ceramic products, serving the electronics, ceramics, chemical and other industries. Since its establishment in 2015, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Aerogel, Aluminum Nitride, Aluminum Oxide, Boron Carbide, Boron Nitride, Ceramic Crucible, Ceramic Fiber, Quartz Product, Refractory Material, Silicon Carbide, Silicon Nitride, ect. please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Custom Wear Resistant Zirconium Dioxide Ceramic Zirconia Bushing

Custom Wear Resistant Zirconium Dioxide Ceramic (Zirconia) Bushing – FAQs

What makes Zirconia bushings better than metal ones?
Zirconia is much harder than steel. This means extreme wear resistance. Parts last much longer, especially in gritty environments. Zirconia won’t rust. It handles very high heat. It stays strong where metals weaken or corrode.

How tough are these Zirconia bushings?
They are very tough. Zirconia ceramic is strong. It resists breaking under heavy loads. It handles impacts better than many other ceramics. This toughness is key for demanding jobs like mining or heavy machinery. They won’t crack easily.

What temperatures can they handle?
Zirconia bushings work well in extreme heat. They typically handle temperatures up to 800°C (1472°F). Their strength stays good even when very hot. They resist thermal shock, meaning sudden temperature changes are less likely to damage them. This is vital for hot processes.

Can I get bushings made exactly for my machine?
Yes. That’s the point of “custom.” We make bushings to your precise requirements. Give us your exact dimensions. Tell us the needed tolerances. Specify the surface finish. We produce the bushing to fit your specific application perfectly. Off-the-shelf often doesn’t work.

How do I install and maintain them?
Installation needs care. Make sure the housing is clean. Make sure it’s the right size. Avoid hitting the ceramic directly with metal tools. Use proper pressing methods. Lubrication during installation helps. Once installed, they need very little maintenance. Their hardness means they wear down slowly. Check them periodically for wear. Clean them as needed. Their low friction often reduces the need for constant lubrication.